WET GRANULATION FOR MANUFACTURE OF THERMAL INSULATION MATERIAL

    公开(公告)号:US20230341173A1

    公开(公告)日:2023-10-26

    申请号:US18342830

    申请日:2023-06-28

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    Wet granulation for manufacture of thermal insulation material

    公开(公告)号:US11740009B2

    公开(公告)日:2023-08-29

    申请号:US17545026

    申请日:2021-12-08

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    METHOD AND STRUCTURE FOR IMPROVED INSULATION AND FILLER MATERIALS

    公开(公告)号:US20210180738A1

    公开(公告)日:2021-06-17

    申请号:US16758605

    申请日:2017-12-18

    Abstract: The disclosure provides for a method for preparing a vacuum insulated panel. The method comprises forming an internal cavity between a liner and a wrapper and preparing filler material to be disposed in the internal cavity. The filler material comprises a first part and a second part. Preparing the filler material comprises treating a surface of the first part, wherein the treating prepares the surface to receive a coating comprising a first charge. The preparing further comprises coating the surface of the first part with a chemical comprising a first charge. The coating forms a first surface charge on the surface of the first part. The method further comprises mixing the first part with the second part forming the filler material. The second part comprises a material having a second surface charge opposite the first surface charge.

    Wet granulation for manufacture of thermal insulation material

    公开(公告)号:US12163728B2

    公开(公告)日:2024-12-10

    申请号:US18342830

    申请日:2023-06-28

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    Method for improved insulation and filler materials

    公开(公告)号:US11655933B2

    公开(公告)日:2023-05-23

    申请号:US17550351

    申请日:2021-12-14

    CPC classification number: F16L59/065 F25D23/063 F25D23/066 F25D2201/14

    Abstract: A method for preparing a vacuum insulated panel includes forming an internal cavity between a liner and a wrapper and preparing a filler material to be disposed in the internal cavity. The filler material includes a first part and a second part and is prepared by treating a surface of the first part. A coating is applied to the surface of the first part with a chemical having a first charge. The coating forms a first surface charge on the surface of the first part. The method further includes mixing the first part with the second part forming the filler material. The second part includes a material having a second surface charge opposite the first surface charge.

    GETTER ACTIVATION UNDER VACUUM
    7.
    发明申请

    公开(公告)号:US20220161181A1

    公开(公告)日:2022-05-26

    申请号:US17592165

    申请日:2022-02-03

    Abstract: A vacuum insulated compartment includes an outer wrapper and an inner liner that is sealed to the outer wrapper. A cavity is defined therebetween. The cavity includes a negative pressure. An insulation material is disposed in the cavity. A getter assembly is disposed in the cavity and includes a primary getter material that is deposited on a plate. A cover layer is deposited over the primary getter material on the plate. A vessel is nested within the primary getter material. A secondary getter material is disposed within the vessel. A protective enclosure is disposed around the getter assembly.

    PROCESSING OF CORE MATERIAL IN A VACUUM INSULATED STRUCTURE

    公开(公告)号:US20240271860A1

    公开(公告)日:2024-08-15

    申请号:US18646157

    申请日:2024-04-25

    CPC classification number: F25D23/064 B29B9/16 F25D2201/12 F25D2201/14

    Abstract: A filling system for a vacuum insulated structure includes a powder processor configured to load an internal cavity of the vacuum insulated structure with a heated and at least partially degassed vacuum insulation material. The powder processor includes a hopper with inner and outer hopper walls. The inner hopper wall includes an air permeable surface. A heater is positioned in a space defined between the inner and outer hopper walls. A feed screw is positioned along an inside edge of the inner hopper wall. A vacuum port is positioned on the outer hopper wall. An aperture exit is positioned at a bottom of the hopper. At least one evacuator is coupled to the vacuum port of the powder processor. The at least one evacuator is configured to couple to a vacuum port of the vacuum insulated structure and apply a vacuum to the internal cavity of the vacuum insulated structure.

    Processing of core material in a vacuum insulated structure

    公开(公告)号:US11971209B2

    公开(公告)日:2024-04-30

    申请号:US17272695

    申请日:2018-09-05

    CPC classification number: F25D23/064 B29B9/16 F25D2201/12 F25D2201/14

    Abstract: A filling system for a vacuum insulated structure is provided having a powder processor including a hopper having an inner hopper wall and an outer hopper wall. The filling system also includes a vacuum insulated structure having a liner positioned inside a wrapper, a trim breaker coupling an outer liner edge and an outer wrapper edge to form a shell defining an internal cavity with at least one gas permeable feature positioned in the internal cavity configured to help apply a vacuum. A loading port is positioned on a surface of the shell. The powder processor loads the shell with a heated and at least partially degassed vacuum insulation material through the loading port while a vacuum is applied to the shell through the at least one gas permeable feature.

    METHOD FOR IMPROVED INSULATION AND FILLER MATERIALS

    公开(公告)号:US20220099238A1

    公开(公告)日:2022-03-31

    申请号:US17550351

    申请日:2021-12-14

    Abstract: A method for preparing a vacuum insulated panel includes forming an internal cavity between a liner and a wrapper and preparing a filler material to be disposed in the internal cavity. The filler material includes a first part and a second part and is prepared by treating a surface of the first part. A coating is applied to the surface of the first part with a chemical having a first charge. The coating forms a first surface charge on the surface of the first part. The method further includes mixing the first part with the second part forming the filler material. The second part includes a material having a second surface charge opposite the first surface charge.

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