摘要:
A controller of an electrical discharge machine comprises: a control unit that controls a machining condition set by the electrical discharge machine; an acquisition unit that acquires a parameter indicating an electrical discharge state between poles in a state where the machining condition is controlled by the control unit so that a normal electrical discharge occurs between the poles; an arithmetic unit that obtains a probability density distribution of the acquired parameter; a decision unit that decides a threshold that specifies a boundary between a normal electrical discharge and an abnormal electrical discharge between the poles based on the obtained probability density distribution; and a discrimination unit that discriminates whether the electrical discharge state between the poles is normal or abnormal by using the decided threshold, and wherein the control unit controls the machining condition based on a discrimination result of the discrimination unit.
摘要:
A controller of an electrical discharge machine comprises: a control unit that controls a machining condition set by the electrical discharge machine; an acquisition unit that acquires a parameter indicating an electrical discharge state between poles in a state where the machining condition is controlled by the control unit so that a normal electrical discharge occurs between the poles; an arithmetic unit that obtains a probability density distribution of the acquired parameter; a decision unit that decides a threshold that specifies a boundary between a normal electrical discharge and an abnormal electrical discharge between the poles based on the obtained probability density distribution; and a discrimination unit that discriminates whether the electrical discharge state between the poles is normal or abnormal by using the decided threshold, and wherein the control unit controls the machining condition based on a discrimination result of the discrimination unit.
摘要:
An electric discharge machining system is provided which distinguishes an abnormal discharge caused by an immediate discharge and an abnormal discharge caused not by the immediate discharge to suitably control in each case. The electric discharge machining system according to the present invention that machines a workpiece by producing a discharge between an electrode and the workpiece, includes: a no-load-time detection means that detects no-load time of inter-electrode voltage between the electrode and the workpiece; an immediate-discharge determination means that compares the no-load time detected by the no-load-time detection means with predetermined time to determine whether or not the discharge is an immediate discharge; a voltage detection means that detects the inter-electrode voltage; an abnormal-discharge determination means that compares the voltage detected by the voltage detection means with a predetermined value to determine whether or not the discharge is a normal discharge; a discharge state assessment means that assesses a state of the discharge on the basis of the determination result of the immediate-discharge determination means and the determination result of the abnormal-discharge determination means; and a machining condition control means that controls a machining condition on the basis of the discharge state assessed by the discharge state assessment means.
摘要:
An electric-discharge machining device including an electric-discharge-state determination unit that determines whether an electric discharging state between a machining electrode and a workpiece is either a state of normal electric discharge or of abnormal electric discharge, and a machining-condition switching unit that changes at least one machining condition, further includes a storage unit that stores therein an electric-discharge-state determination indicator, a standard-deviation calculation unit, and a boundary calculation unit that calculates a boundary to be applied to a determination in the electric-discharge-state determination unit based on the electric-discharge-state determination indicator, wherein the machining-condition switching unit changes the machining condition according to a comparison result between the standard deviation calculated by the standard-deviation calculation unit and a standard deviation reference set as a reference of the standard deviation.
摘要:
An electric-discharge machining device including an electric-discharge-state determination unit that determines whether an electric discharging state between a machining electrode and a workpiece is either a state of normal electric discharge or of abnormal electric discharge, and a machining-condition switching unit that changes at least one machining condition, further includes a storage unit that stores therein an electric-discharge-state determination indicator, a standard-deviation calculation unit, and a boundary calculation unit that calculates a boundary to be applied to a determination in the electric-discharge-state determination unit based on the electric-discharge-state determination indicator, wherein the machining-condition switching unit changes the machining condition according to a comparison result between the standard deviation calculated by the standard-deviation calculation unit and a standard deviation reference set as a reference of the standard deviation.
摘要:
To keep an electric discharge state in an electric-discharge machining device constant, an electric-discharge machining control device includes: a machining power supply that applies a pulsed voltage to a minute gap between an electrode and a workpiece that are arranged to oppose to each other with a predetermined gap therebetween to generate electric discharge; a state amount detector that detects an inter-electrode voltage in the minute gap between the electrode and the workpiece; an electrode-vibration-state detection unit that detects an amplitude of the inter-electrode voltage obtained by the state amount detector; an adjustment-factor setting unit that sets a factor by which an inter-electrode average voltage obtained by the state amount detector is to be multiplied, based on an amplitude of an inter-electrode voltage obtained by the electrode-vibration-state detection unit; and an evaluation-voltage setting unit that sets an evaluation voltage based on the factor outputted from the adjustment-factor setting unit.
摘要:
The power supply device for electrical discharge machine is equipped with a capacitor that stores electric charge, a DC power supply V that charges the capacitor, a first switching element that generates a pulse-like discharge by applying the electric charge stored in the capacitor to an electrode gap, and a control unit that controls ON/OFF of the first switching element based on a voltage of the electrode gap. After controlling the first switching element to be ON so as to apply the electric charge stored in the capacitor to the electrode gap, the control unit changes an amount of time from a point when the voltage of the electrode gap is decreased to a predetermined value or lower to a point when the first switching element is controlled to be OFF, so as to control the magnitude of a discharge pulse generated in the electrode gap.
摘要:
A power-supply control device includes a high-frequency component detecting unit, a machining voltage level detecting device, a no-load time detecting device, and a pulse control device. The high-frequency component detecting unit detects a high-frequency component of discharge voltage at a machining gap. The machining voltage level detecting device detects a discharge voltage level at the machining gap. The no-load time detecting device detects delay time of discharge of the discharge voltage at the machining gap. The high-frequency component is compared with a reference value to obtain a first comparison result. The discharge voltage level is compared with a reference level to obtain a second comparison result. The pulse control device controls pulse off time based on the first comparison result and the detected delay time, and cuts off a discharge pulse based on the second comparison result.
摘要:
A power-supply control device includes a high-frequency component detecting unit, a machining voltage level detecting device, and a pulse control device. The high-frequency component detecting unit detects a high-frequency component of discharge voltage at a machining gap. The machining voltage level detecting device detects a discharge voltage level at the machining gap. The high-frequency component is compared with a reference high-frequency component to obtain a first comparison result. The discharge voltage level is compared with a reference voltage level to obtain a second comparison result. The pulse control device controls pulse off time based on the first comparison result, and cuts off a discharge pulse based on the second comparison result.
摘要:
A power-supply control device includes a high-frequency component detecting unit, a machining voltage level detecting device, a no-load time detecting device, and a pulse control device. The high-frequency component detecting unit detects a high-frequency component of discharge voltage at a machining gap. The machining voltage level detecting device detects a discharge voltage level at the machining gap. The no-load time detecting device detects delay time of discharge of the discharge voltage at the machining gap. The high-frequency component is compared with a reference value to obtain a first comparison result. The discharge voltage level is compared with a reference level to obtain a second comparison result. The pulse control device controls pulse off time based on the first comparison result and the detected delay time, and cuts off a discharge pulse based on the second comparison result.