公开(公告)号：US20220356410A1

公开(公告)日：2022-11-10

申请号：US17736960

申请日：2022-05-04

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： John Francis Quanci ,  Jonathan Perkins

IPC: C10L5/36 ,  C10L5/06 ,  C10L5/28

Abstract: Coke products configured to be combusted in a cupola furnace are disclosed herein. The coke products can include foundry coke products having a hydraulic diameter of at least 3.5″, egg coke products having a hydraulic diameter of 1.5-3.5″, and breeze coke products having a hydraulic diameter of 0.5-1.5″. Individual foundry coke products can comprise an oblong shape including a length of at least 4″, a width of at least 1.5″, and a length:width ratio of at least 2.0. In some embodiments, the length of individual coke products can be between 6-12″ and the width can be at least 2.5″. Additionally, the foundry coke products can have a Coke Reactivity Index (CRI) of at least 40%. The coke products can be made from a blend of coal and breeze coke products in horizontal ovens, such as horizontal heat recovery or horizontal non-recovery ovens.

公开(公告)号：US20220298423A1

公开(公告)日：2022-09-22

申请号：US17747708

申请日：2022-05-18

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： John Francis QUANCI ,  Gary Dean WEST ,  Mayela Carolina FERNANDEZ

IPC: C10B29/06 ,  C23D5/08 ,  C10B5/02 ,  C10B25/16 ,  C10B45/00 ,  B23P6/04 ,  C10B41/00 ,  G01M3/20

Abstract: The present technology relates to systems and methods for reducing leaks in a system for coking coal. For example, some embodiments provide systems and method for treating a cracked or leaking surface in a system for coking coal. In particular, the present technology includes systems having one or more substances configured to reduce an airflow through one or more cracks by creating an at least partially impermeable patch. The present technology further includes methods for treating surfaces having one or more cracks to reduce an airflow through the one or more cracks.

公开(公告)号：US20220226766A1

公开(公告)日：2022-07-21

申请号：US17459380

申请日：2021-08-27

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： John Francis Quanci ,  Ashley Nicole Seaton ,  Justin Leigh Prien ,  Jennifer Renee McLaren

IPC: B01D53/02 ,  B01D53/64

Abstract: The present technology is generally directed to systems and methods for removing mercury from emissions. More specifically, some embodiments are directed to systems and methods for removing mercury from exhaust gas in a flue gas desulfurization system. In one embodiment, a method of removing mercury from exhaust gas in a flue gas desulfurization system includes inletting the gas into a housing and conditioning an additive. In some embodiments, conditioning the additive comprises hydrating powder-activated carbon. The method further includes introducing the conditioned additive into the housing and capturing mercury from the gas.

公开(公告)号：US11261381B2

公开(公告)日：2022-03-01

申请号：US16729212

申请日：2019-12-27

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： John Francis Quanci ,  Chun Wai Choi ,  Mark Anthony Ball ,  Jason Crum ,  Milos J. Kaplarevic

IPC: C10B15/02 ,  C10B41/00 ,  C10B21/20 ,  C10B29/08

Abstract: A coke oven includes an oven chamber configured to support and heat a coal bed, a castable slab below the oven chamber, and a foundation supporting the heat recovery oven. One or more beams are positioned between the castable slab and the foundation. The beams extend from a first end of the oven chamber to a second end of the oven chamber, forming a plurality of air gaps between the castable slab and the foundation. Heat from the oven chamber is dissipated by the one or more beams.

公开(公告)号：US11186778B2

公开(公告)日：2021-11-30

申请号：US17076563

申请日：2020-10-21

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： Jason Crum ,  Mark Anthony Ball ,  Gary Dean West ,  John Francis Quanci ,  Chun Wai Choi

IPC: C10B29/06 ,  C10B29/02 ,  F27D1/00 ,  F27D1/02 ,  F27D1/12 ,  C10B15/02

Abstract: A system and method for repairing a coke oven having an oven chamber formed from ceramic bricks. A representative system includes a insulated enclosure insertable into the oven chamber and includes removable insulated panels that define an interior area for workers to work in. The insulated enclosure is movable between an expanded configuration and a compact configuration and moving the enclosure to the expanded configuration will decrease the distance between the insulated enclosure and the walls of the oven chamber. Removing the panels exposes the ceramic bricks and allows workers within the interior area to access and the bricks and repair the oven chamber while the oven chamber is still hot. A loading apparatus lifts and inserts the insulated enclosure into the oven chamber. The insulated enclosure can be coupled to additional insulated enclosures to form an elongated interior area.

公开(公告)号：US20210363426A1

公开(公告)日：2021-11-25

申请号：US17190720

申请日：2021-03-03

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： Gary Dean West ,  John Francis Quanci

IPC: C10B15/02 ,  C10B29/02 ,  C10B5/06 ,  C10B29/04

Abstract: The present technology is generally directed to horizontal heat recovery and non-heat recovery coke ovens having monolith components. In some embodiments, an HHR coke oven includes a monolith component that spans the width of the oven between opposing oven sidewalls. The monolith expands upon heating and contracts upon cooling as a single structure. In further embodiments, the monolith component comprises a thermally-volume-stable material The monolith component may be a crown, a wall, a floor, a sole flue or combination of some or all of the oven components to create a monolith structure. In further embodiments, the component is formed as several monolith segments spanning between supports such as oven sidewalls. The monolith component and thermally-volume-stable features can be used in combination or alone. These designs can allow the oven to be turned down below traditionally feasible temperatures while maintaining the structural integrity of the oven.

公开(公告)号：US20210163822A1

公开(公告)日：2021-06-03

申请号：US17155719

申请日：2021-01-22

Applicant: Suncoke Technology and Development LLC

Inventor： John Francis Quanci ,  Parthasarathy Kesavan ,  Ung-Kyung Chun ,  Rajesh Kumar Kandula ,  Mayela Carolina Fernandez ,  Khambath Vichitvongsa ,  Jeffrey Scott Brombolich ,  Richard Alan Mrozowick ,  Edward A. Glass

IPC: C10B25/02 ,  C10B15/02 ,  C10B31/06 ,  C10B31/08 ,  C10B37/02 ,  C10B35/00 ,  C10B41/00 ,  C10B31/02 ,  C10B37/04 ,  C10B39/06 ,  C10B31/10 ,  C10B57/08 ,  C10B31/00 ,  C10B57/02

Abstract: The present technology is generally directed to systems and methods for optimizing the burn profiles for coke ovens, such as horizontal heat recovery ovens. In various embodiments the burn profile is at least partially optimized by controlling air distribution in the coke oven. In some embodiments, the air distribution is controlled according to temperature readings in the coke oven. In particular embodiments, the system monitors the crown temperature of the coke oven. After the crown reaches a particular temperature range the flow of volatile matter is transferred to the sole flue to increase sole flue temperatures throughout the coking cycle. Embodiments of the present technology include an air distribution system having a plurality of crown air inlets positioned above the oven floor.

公开(公告)号：US11021655B2

公开(公告)日：2021-06-01

申请号：US16729057

申请日：2019-12-27

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC

Inventor： John Francis Quanci ,  Daniel C. Charles ,  Gary Dean West ,  Sharla Evatt ,  Mark Anthony Ball ,  Jason Francis Crum

IPC: C10B43/12 ,  C10B45/00

Abstract: Systems and methods for removing carbonaceous clinker material from a coke oven are described. A coke oven can be provided including an oven floor, coke, and clinker material deposited on the oven floor. After a temperature of the coke oven has reached a first temperature (e.g., after heating coal in the oven to produce coke), the method includes increasing the temperature of the coke oven to a second temperature that is higher than the first temperature for a predetermined amount of time. After the predetermined amount of time, the temperature is reduced to a third temperature that is lower than the first temperature.

公开(公告)号：US10975310B2

公开(公告)日：2021-04-13

申请号：US14984489

申请日：2015-12-30

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC.

Inventor： John Francis Quanci ,  Syed Ahmed ,  Jake Sarpen ,  Jonathan Perkins ,  Jeff Wozek

IPC: C10B57/06 ,  C10L5/04 ,  C10L5/36 ,  C10B57/04

Abstract: The present technology is generally directed to providing beds of coking material to charge a coking oven. In various embodiments, a quantity of first particulate material, having a first particulate size and bulk density, is combined with a second particulate material, having a second particulate size and bulk density, to define a multi-modal bed of coking material. The multi-modal bed of coking material exhibits an optimized bulk density that is greater than an ideal bulk density predicted by a linear combination of the bulk densities of the individual materials.

公开(公告)号：US10968395B2

公开(公告)日：2021-04-06

申请号：US14983837

申请日：2015-12-30

Applicant: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC.

Inventor： John Francis Quanci ,  Syed Ahmed ,  Jake Sarpen ,  Jonathan Perkins ,  Jeff Wozek

IPC: C10B57/06 ,  C10L5/04 ,  C10L5/36 ,  C10B57/04

Abstract: The present technology is generally directed to providing beds of coking material to charge a coking oven. In various embodiments, a quantity of first particulate material, having a first particulate size and bulk density, is combined with a second particulate material, having a second particulate size and bulk density, to define a multi-modal bed of coking material. The multi-modal bed of coking material exhibits an optimized bulk density that is greater than an ideal bulk density predicted by a linear combination of the bulk densities of the individual materials.