公开(公告)号：US07871453B2

公开(公告)日：2011-01-18

申请号：US12751133

申请日：2010-03-31

申请人： Hilmar Vidarsson ,  Paul Skoglund ,  Sven Allroth ,  Ermin Imamovic

发明人： Hilmar Vidarsson ,  Paul Skoglund ,  Sven Allroth ,  Ermin Imamovic

IPC分类号： B22F1/00

CPC分类号： B22F3/02 ,  B22F1/0059 ,  B22F2003/023 ,  B22F2998/00 ,  B22F1/0011

摘要： A specifically defined powder composition is provided wherein there is a requirement that the specified lubricant always be liquid at room temperature. Such powder composition contains coarse iron or iron-based powder having an average particle size between 75 and 300 μm wherein less than 10% of the powder particles have a size below 45 μm and the amount of particles above 212 μm is above 20%, and as a lubricant at least one non-drying oil or a vegetable or animal based fatty acid having a crystalline melting point below 25° C., and a viscosity (η) at 40° C. above 15 mPas, wherein said viscosity is temperature dependent according to the following formula: 10 log η=k/T+C, wherein k is the slope, T is the temperature in degrees Kelvin, and C is a constant, in an amount between 0.04 and 0.4% by weight of the composition and optional additives. The slope preferably is above 800.

摘要翻译： 提供了一种特别限定的粉末组合物，其中要求指定的润滑剂在室温下始终为液体。 这种粉末组合物含有平均粒度为75〜300μm的粗铁或铁基粉末，其中小于10％的粉末颗粒的尺寸小于45μm，并且212μm以上的颗粒的量高于20％，并且 作为润滑剂的至少一种非干性油或结晶熔点低于25℃的植物或动物基脂肪酸，以及在40℃以上15mPa·s以上的粘度（＆egr），其中所述粘度是温度 依赖于以下公式：10 log＆eegr; = k / T + C，其中k是斜率，T是以开尔文为单位的温度，C是常数，其量为0.04至0.4重量％ 组合物和任选的添加剂。 斜率优选在800以上。

公开(公告)号：US20110006246A1

公开(公告)日：2011-01-13

申请号：US12922360

申请日：2009-03-18

申请人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

发明人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

IPC分类号： H01F1/147 ,  B29C43/00

CPC分类号： H01F41/0246 ,  B22F1/02 ,  B22F2003/145 ,  B22F2003/248 ,  B22F2998/10 ,  B22F2999/00 ,  C22C33/02 ,  C22C2202/02 ,  H01F1/14733 ,  H01F1/26 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24 ,  B22F3/14 ,  B22F1/0062 ,  B22F1/007

摘要： A ferromagnetic powder composition is described comprising soft magnetic iron-based core particles, wherein the surface of the core particles is provided with a first inorganic insulating layer and at least one metal-organic layer, located outside the first layer, of a metal-organic compound having the following general formula: (R1[(R1)x(R2)y(MOn-1)]nR1, wherein M is a central atom selected from Si, Ti, Al, or Zr; O is oxygen; R1 is a hydrolysable group; R2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to at least one metal-organic layer; and wherein the powder composition further comprises a particulate lubricant. A process is additionally provided for producing the composition and a method for the manufacturing of soft magnetic composite components prepared from the composition, as well as the obtained component.

摘要翻译： 描述了一种铁磁性粉末组合物，其包括软磁性铁基核心颗粒，其中芯颗粒的表面设置有第一无机绝缘层和位于第一层外侧的至少一个金属有机层，金属有机层 具有以下通式的化合物：（R1 [（R1）x（R2）y（MOn-1）] nR1，其中M是选自Si，Ti，Al或Zr的中心原子; O是氧; R1是 可水解基团; R 2是有机部分，并且其中至少一个R 2含有至少一个氨基;其中n是1至20之间的整数的可重复单元的数目;其中x是0和1之间的整数;其中y 是1和2之间的整数;其中Mohs硬度小于3.5的金属或半金属颗粒化合物粘附到至少一个金属 - 有机层;并且其中所述粉末组合物还包含颗粒润滑剂。 另外提供用于制备组合物 以及由该组合物制备的软磁性复合材料成分的制造方法以及所得成分。

公开(公告)号：US07682558B2

公开(公告)日：2010-03-23

申请号：US12085599

申请日：2006-12-20

申请人： Per Knutsson ,  Per-Olof Larsson ,  Hilmar Vidarsson

发明人： Per Knutsson ,  Per-Olof Larsson ,  Hilmar Vidarsson

IPC分类号： B22F1/02 ,  B22F3/00

CPC分类号： B22F1/0077 ,  C22C33/0207

摘要： A metallurgical composition is provided for making compacted parts, comprising: (a) at least about 80 percent by weight of an iron or iron-based powder; (b) up to about 20 percent by weight of at least one alloying powder; (c) from about 0.05 to about 2 percent by weight of a binding agent comprising a C14-C30 fatty alcohol; and (d) from about 0.001 to about 0.2 percent by weight of a flow agent.

摘要翻译： 提供用于制造压实部件的冶金组合物，其包含：（a）至少约80重量％的铁或铁基粉末; （b）至多约20重量％的至少一种合金粉末; （c）约0.05至约2重量％的包含C14-C30脂肪醇的粘合剂; 和（d）约0.001至约0.2重量％的流动剂。

公开(公告)号：US07153594B2

公开(公告)日：2006-12-26

申请号：US10743094

申请日：2003-12-23

申请人： Mikhail Kejzelman ,  Paul Skoglund ,  Ola Andersson ,  Per Knutsson ,  Hilmar Vidarsson ,  Björn Skårman

发明人： Mikhail Kejzelman ,  Paul Skoglund ,  Ola Andersson ,  Per Knutsson ,  Hilmar Vidarsson ,  Björn Skårman

IPC分类号： B32B5/16

CPC分类号： B22F1/007 ,  B22F1/0059 ,  B22F2998/00 ,  H01F1/26 ,  H01F41/0246 ,  Y10T428/2991 ,  Y10T428/2998

摘要： The present invention concerns a new ferromagnetic powder composition comprising soft magnetic iron-based core particles wherein the surface of the core particles are surrounded by an insulating inorganic coating, and a lubricating amount of a compound selected from the group consisting of silanes, titanates, aluminates, zirconates, or mixtures thereof. The invention also concerns a process for the preparation of soft magnetic composite materials using the new powder composition.

摘要翻译： 本发明涉及一种新的铁磁粉末组合物，其包含软磁性铁基核心颗粒，其中芯颗粒的表面被绝缘无机涂层包围，并且选自硅烷，钛酸盐，铝酸盐的化合物的润滑量 锆酸盐或其混合物。 本发明还涉及使用新的粉末组合物制备软磁性复合材料的方法。

公开(公告)号：US20050139039A1

公开(公告)日：2005-06-30

申请号：US11012348

申请日：2004-12-16

申请人： Mats Larsson ,  Asa Ahlin ,  Maria Ramstedt ,  Hilmar Vidarsson

发明人： Mats Larsson ,  Asa Ahlin ,  Maria Ramstedt ,  Hilmar Vidarsson

IPC分类号： B22F20060101 ,  B22F1/00 ,  C22C1/05 ,  C22C33/02

CPC分类号： B22F1/0059 ,  B22F1/0062 ,  B22F2998/00

摘要： The invention concerns an improved segregation-resistant and dust-resistant metallurgical composition for making compacted parts, comprising at least about 80 percent by weight of an iron or iron-based powder; at least one alloying powder; and (c) about 0.05 to about 2 percent by weight of a binding/lubricating combination of polyethylene wax and ethylene bis-stearamide, the polyethylene wax having a weight average molecular weight below about 1000 and a melting point below that of ethylene bis-stearamide, and being present in amount between 10 and 90% by weight of the binding/lubricating combination.

摘要翻译： 本发明涉及一种用于制造压实部件的改进的耐分离和防尘冶金组合物，其包含至少约80重量％的铁或铁基粉末; 至少一种合金粉末; 和（c）约0.05至约2重量％的聚乙烯蜡和亚乙基双硬脂酰胺的结合/润滑组合，聚乙烯蜡的重均分子量低于约1000，熔点低于亚乙基双硬脂酰胺 ，并且以粘合/润滑组合的10至90重量％的量存在。

公开(公告)号：US08992659B2

公开(公告)日：2015-03-31

申请号：US13394018

申请日：2010-09-01

申请人： Mats Larsson ,  Karin Olsson ,  Hilmar Vidarsson

发明人： Mats Larsson ,  Karin Olsson ,  Hilmar Vidarsson

IPC分类号： B22F1/00 ,  B22F1/02 ,  C22C1/05 ,  B22F3/02 ,  C22C33/02

CPC分类号： B22F1/0059 ,  B22F1/0077 ,  B22F3/02 ,  B22F2001/0066 ,  B22F2003/023 ,  B22F2998/00 ,  B22F2998/10 ,  C22C33/02

摘要： A metal powder composition including: an iron or iron-based powder composition, and a lubricating combination including a substance A, a substance B, and a substance C; wherein: substance A is a polyolefin, substance B is chosen from a group of saturated and unsaturated fatty acid amides, saturated and unsaturated fatty acid bisamides, saturated fatty alcohols and fatty acid glycerols, and substance C is an amide oligomer having a molecular weight between 500 g/mol and 30 000 g/mol; and wherein the amounts of respective substances A, B and C in weight percent of the iron or iron-based powder composition are: 0.05≦A+B 0.5. Also, a method of producing a metal powder composition and a method for producing a green component.

摘要翻译： 一种金属粉末组合物，其包含：铁或铁基粉末组合物和包含物质A，物质B和物质C的润滑组合; 其中：物质A是聚烯烃，物质B选自饱和和不饱和脂肪酸酰胺，饱和和不饱和脂肪酸双酰胺，饱和脂肪醇和脂肪酸甘油的一组，物质C是一种酰胺低聚物，其分子量介于 500g / mol和30000g / mol; 并且其中以铁或铁基粉末组合物的重量百分比计的各物质A，B和C的量分别为：0.05＆lt; NlE; A + B <0.4wt％，C≥0.3wt％，A + B + C＆NlE; 2.0 重量％，物质A和物质B之间的关系为：B / A> 0.5。 另外，制造金属粉末组合物的方法以及绿色成分的制造方法。

公开(公告)号：US20120292555A1

公开(公告)日：2012-11-22

申请号：US13567532

申请日：2012-08-06

申请人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

发明人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

IPC分类号： H01F1/42 ,  B22F1/02

CPC分类号： H01F41/0246 ,  B22F1/02 ,  B22F2003/145 ,  B22F2003/248 ,  B22F2998/10 ,  B22F2999/00 ,  C22C33/02 ,  C22C2202/02 ,  H01F1/14733 ,  H01F1/26 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24 ,  B22F3/14 ,  B22F1/0062 ,  B22F1/007

摘要： A ferromagnetic powder composition including soft magnetic iron-based core particles, wherein the surface of the core particles is provided with a first inorganic insulating layer and at least one metal-organic layer, located outside the first layer, of a metal-organic compound having the following general formula: (R1[(R1)x(R2)y(MOn-1)]nR1, wherein M is a central atom selected from Si, Ti, Al, or Zr; O is oxygen; R1 is a hydrolysable group; R2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to a metal-organic layer; wherein the powder composition further includes a particulate lubricant.

摘要翻译： 1.一种铁磁性粉末组合物，其包含软磁性铁基核粒子，其中所述核心粒子的表面设置有第一无机绝缘层和位于所述第一层外侧的至少一个金属有机层，所述金属有机化合物具有金属有机化合物， 以下通式：（R1 [（R1）x（R2）y（MOn-1）] nR1其中M是选自Si，Ti，Al或Zr的中心原子; O是氧; R1是可水解基团 ; R 2是有机部分，并且其中至少一个R 2含有至少一个氨基;其中n是1至20之间的整数的可重复单元的数目;其中x是0和1之间的整数;其中y是 整数在1和2之间;其中莫氏硬度小于3.5的金属或半金属颗粒化合物粘附到金属 - 有机层;其中粉末组合物还包含颗粒润滑剂。

公开(公告)号：US08236420B2

公开(公告)日：2012-08-07

申请号：US12922360

申请日：2009-03-18

申请人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

发明人： Björn Skårman ,  Zhou Ye ,  Hilmar Vidarsson

IPC分类号： B32B5/16

CPC分类号： H01F41/0246 ,  B22F1/02 ,  B22F2003/145 ,  B22F2003/248 ,  B22F2998/10 ,  B22F2999/00 ,  C22C33/02 ,  C22C2202/02 ,  H01F1/14733 ,  H01F1/26 ,  B22F9/082 ,  B22F1/0059 ,  B22F3/02 ,  B22F3/24 ,  B22F3/14 ,  B22F1/0062 ,  B22F1/007

摘要： A ferromagnetic powder composition is described comprising soft magnetic iron-based core particles, wherein the surface of the core particles is provided with a first inorganic insulating layer and at least one metal-organic layer, located outside the first layer, of a metal-organic compound having the following general formula: (R1[(R1)x(R2)y(MOn-1)]nR1, wherein M is a central atom selected from Si, Ti, Al, or Zr; O is oxygen; R1 is a hydrolysable group; R2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to at least one metal-organic layer; and wherein the powder composition further comprises a particulate lubricant. A process is additionally provided for producing the composition and a method for the manufacturing of soft magnetic composite components prepared from the composition, as well as the obtained component.

摘要翻译： 描述了一种铁磁性粉末组合物，其包括软磁性铁基核心颗粒，其中芯颗粒的表面设置有第一无机绝缘层和位于第一层外侧的至少一个金属有机层，金属有机层 具有以下通式的化合物：（R1 [（R1）x（R2）y（MOn-1）] nR1，其中M是选自Si，Ti，Al或Zr的中心原子; O是氧; R1是 可水解基团; R 2是有机部分，并且其中至少一个R 2含有至少一个氨基;其中n是1至20之间的整数的可重复单元的数目;其中x是0和1之间的整数;其中y 是1和2之间的整数;其中Mohs硬度小于3.5的金属或半金属颗粒化合物粘附到至少一个金属 - 有机层;并且其中所述粉末组合物还包含颗粒润滑剂。 另外提供用于制备组合物 以及由该组合物制备的软磁性复合材料成分的制造方法以及所得成分。

公开(公告)号：US07662209B2

公开(公告)日：2010-02-16

申请号：US11806813

申请日：2007-06-04

申请人： Mikhail Kejzelman ,  Paul Skoglund ,  Hilmar Vidarsson ,  Per Knutsson

发明人： Mikhail Kejzelman ,  Paul Skoglund ,  Hilmar Vidarsson ,  Per Knutsson

IPC分类号： B22F1/02 ,  B22F3/00

CPC分类号： B22F1/0059

摘要： The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxy group includes 1-3 carbon atoms.

摘要翻译： 本发明涉及包含铁或铁基粉末和润滑量的烷基烷氧基或聚醚烷氧基硅烷的粉末组合物，其中烷基或聚醚基团具有8至30个碳原子，并且烷氧基包括1-3个碳原子。

公开(公告)号：US06573225B1

公开(公告)日：2003-06-03

申请号：US10049857

申请日：2002-02-19

申请人： Hilmar Vidarsson ,  Sigurd Berg

发明人： Hilmar Vidarsson ,  Sigurd Berg

IPC分类号： B22F100

CPC分类号： C22C33/02 ,  B22F1/0059 ,  B22F2003/145

摘要： The invention concerns a metal powder composition for warm compaction comprising an iron-based powder and lubricant powder consisting of a polycarboxylic acid amide wax having a melting point peak in the range of 180° to 210° C.

摘要翻译： 本发明涉及一种用于热压实的金属粉末组合物，其包含铁基粉末和由聚羧酸酰胺蜡组成的润滑剂粉末，其熔点峰值在180°至210℃的范围内。