Abstract:
A method of making a dense diamond body comprises the steps of: forming a sintered polycrystalline diamond body with the use of a catalyst; forming voids in the body by removing at least some of the catalyst; and reducing the overall volume of voids by applying pressure and temperature to the body in a vessel substantially free of additional catalysts.
Abstract:
In one aspect of the present invention a method of determining a distance to a ferrous material comprises providing a plurality of magnetometers spaced at varying distances from a ferrous material, detecting a ferrous material with each of the plurality of magnetometers individually, establishing one of the plurality of magnetometers as a primary magnetometer, obtaining sensor readings from each of the plurality of magnetometers, forming a first ratio of the differences in the sensory readings of the primary magnetometer to the sensory readings of the other magnetometers, forming a second ratio of the differences in inversely cubed distances to the ferrous material from the primary magnetometer to inversely cubed distances to the ferrous material from the other magnetometers, setting the first ratio and the second ratio equal to each other, and calculating the distance to the ferrous material from the plurality of magnetometers.
Abstract:
A data transmission apparatus having first and second electrical conductors is disclosed. The first and second electrical conductors are disposed within recesses of a first and second complementary surfaces that are magnetically conducting and electrically insulating. The first and second surfaces are in close proximity to each other. The first surface is translatable along the length of the second surface. The first and second electrical conductors are in electromagnetic communication and provide for the transmission of data or power from the first electrical conductor to the second electrical conductor as the first surface overlaps the second surface. The data transmission apparatus may be located in one or more downhole tools.
Abstract:
A precise downhole clock that compensates for drift includes a prescaler configured to receive electrical pulses from an oscillator. The prescaler is configured to output a series of clock pulses. The prescaler outputs each clock pulse after counting a preloaded number of electrical pulses from the oscillator. The prescaler is operably connected to a compensator module for adjusting the number loaded into the prescaler. By adjusting the number that is loaded into the prescaler, the timing may be advanced or retarded to more accurately synchronize the clock pulses with a reference time source. The compensator module is controlled by a counter-based trigger module configured to trigger the compensator module to load a value into the prescaler. Finally, a time-base logic module is configured to calculate the drift of the downhole clock by comparing the time of the downhole clock with a reference time source.
Abstract:
A transmission system in a downhole component comprises a data transmission element in both ends of the downhole component. Each data transmission element houses an electrically conducting coil in a MCEI circular trough. The electrically conducting coil comprises at least two generally fractional loops. In the preferred embodiment, the transmission elements are connected by an electrical conductor. Preferably, the electrical conductor is a coaxial cable. Preferably, the MCEI trough comprises ferrite. In the preferred embodiment, the fractional loops are connected by a connecting cable. In one aspect of the present invention, the connecting cable is a pair of twisted wires. In one embodiment the connecting cable is a shielded pair of twisted wires. In another aspect of the present invention, the connecting cable is a coaxial cable. The connecting cable may be disposed outside of the MCEI circular trough.
Abstract:
A method for routing a transmission line through a tool joint having a primary and secondary shoulder, a central bore, and a longitudinal axis, includes drilling a straight channel, at a positive, nominal angle with respect to the longitudinal axis, through the tool joint from the secondary shoulder to a point proximate the inside wall of the centtral bore. The method further includes milling back, from within the central bore, a second channel to merge with the straight channel, thereby forming a continuous channel from the secondary shoulder to the central bore. In selected embodiments, drilling is accomplished by gun-drilling the straight channel. In other embodiments, the method includes tilting the tool joint before drilling to produce the positive, nominal angle. In selected embodiments, the positive, nominal angle is less than or equal to 15 degrees.
Abstract:
A robust data transmission element for transmitting information between downhole components, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The data transmission element components include a generally U-shaped annular housing, a generally U-shaped magnetically conductive, electrically insulating element such as ferrite, and an insulated conductor. Features on the magnetically conducting, electrically insulating element and the annular housing create a pocket when assembled. The data transmission element is filled with a polymer to retain the components within the annular housing by filling the pocket with the polymer. The polymer can bond with the annular housing and the insulated conductor but preferably not the magnetically conductive, electrically insulating element. A data transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe.
Abstract:
The invention is a mechanism for retaining an electrical transmission line. In one embodiment of the invention it is a system for retaining an electrical transmission line within downhole components. The invention allows a transmission line to be attached to the internal diameter of drilling components that have a substantially uniform drilling diameter. In accordance with one aspect of the invention, the system includes a plurality of downhole components, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars. The system also includes a coaxial cable running between the first and second end of a drill pipe, the coaxial cable having a conductive tube and a conductive core within it. The invention allows the electrical transmission line to withstand the tension and compression of drill pipe during routine drilling cycles.
Abstract:
A system for transmitting data through a string of downhole components. In one aspect, the system includes first and second magnetically conductive, electrically insulating elements at both ends of the component. Each element includes a first U-shaped trough with a bottom, first and second sides and an opening between the two sides. Electrically conducting coils are located in each trough. An electrical conductor connects the coils in each component. In operation, a varying current applied to a first coil in one component generates a varying magnetic field in the first magnetically conductive, electrically insulating element, which varying magnetic field is conducted to and thereby produces a varying magnetic field in the second magnetically conductive, electrically insulating element of a connected component, which magnetic field thereby generates a varying electrical current in the second coil in the connected component.
Abstract:
The invention is a process for preparing a sintered polycrystalline compact of cubic boron nitride, the compact produced by the process, and articles comprising the compact. A mixture is formed of cubic boron nitride grains and from 5 to 20 volume percent of binder material, or sintering aid, consisting essentially of silicon and an aluminum-containing material selected from the group consisting of aluminum, aluminum nitride, aluminum diboride, and mixtures thereof. The mixture is subjected to elevated pressure and temperature conditions sufficient to melt the binder material and at which the boron nitride is thermodynamically stable. The elevated pressure and temperature conditions are maintained for a time sufficient to sinter the compact. The compact is characterized by substantial intergranular CBN-CBN bonding, and has superior wear and impact resistance, thermal conductivity and stability.