ELECTROACTIVE MATERIALS FOR ELECTROCHEMICAL CELLS AND METHODS OF FORMING THE SAME

    公开(公告)号:US20240072242A1

    公开(公告)日:2024-02-29

    申请号:US17897959

    申请日:2022-08-29

    CPC classification number: H01M4/364 H01M4/0404 H01M4/623

    Abstract: A method for forming an electrode for an electrochemical cell that cycles lithium ions is provided. The method includes contacting a precursor electroactive material and a conductive material to a polymeric solution including a first solvent and a binder material to form a first admixture; applying a mixing force to the first admixture to form a first mixture; drying the first mixture to form a plurality of electroactive material agglomerates, each agglomerate including an electroactive material particle in contact with the conductive material via the binder material; contacting the plurality of electroactive material agglomerates to a second solvent to form a second admixture, the binder material being insoluble in the second solvent; applying a mixing force to the second admixture to form a second mixture; and disposing the second mixture on or near one or more surfaces of a current collector to form the electrode.

    METHODS FOR MAKING THICK MULTILAYER ELECTRODES

    公开(公告)号:US20230155108A1

    公开(公告)日:2023-05-18

    申请号:US17526762

    申请日:2021-11-15

    CPC classification number: H01M4/131 H01M4/1391 H01M4/667 H01M4/663 H01M10/0525

    Abstract: Methods of making a thick multilayer electrode for an electrochemical cell that cycles lithium are provided. The methods may include forming the multilayer electrode on a current collector by forming a plurality of electrode units to define an electrode stack on the current collector. Each unit of the plurality of electrode units comprises an electroactive material layer comprising a plurality of electroactive particles and an interfacial conductive material layer comprising a plurality of graphene nanoparticles. The electrode stack has a thickness of greater than or equal to about 100 micrometers and is capable of winding and withstanding a bend angle of greater than or equal to a radius of curvature of less than or equal to about 1 radian/inch while remaining substantially free of macrocracks.

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