Abstract:
A method of evaluating a peripheral shape of a press formed part includes: acquiring, as a peripheral shape of an actual press formed part, a peripheral shape of a press formed part workpiece bottom dead center shape model acquired by mechanical analysis in a process of sandwiching the actual press formed part that is actually press-formed and is spring-backed up to a forming bottom dead center, obtaining a press formed part analysis model by elastoplastic mechanical analysis in a process of press forming the actual press formed part, acquiring a peripheral shape at the forming bottom dead center of the press formed part analysis model, and comparing the peripheral shapes of the actual press formed part and the press formed part analysis model and evaluating each of the peripheral shapes.
Abstract:
A method of evaluating a springback amount of a press formed part according to the present invention, the method includes: obtaining a springback amount of an actual press formed part 11 (S3) by giving a predetermined constraint condition to a press formed part workpiece shape model 17 (S1) acquired by elastic mechanical analysis including a process of sandwiching the actual press formed part 11 obtained by performing actual press forming and springback up to the forming bottom dead center and performing spring-back analysis; calculating a springback amount (S7) by giving the same constraint condition to a press formed part analysis model 21 (S5) acquired by elasto-plastic mechanical analysis including a process of press forming the actual press formed part 11 and performing the spring-back analysis; and comparing and evaluating these springback amounts (S9).
Abstract:
A press forming part includes: a top portion; a side wall portion continuous from the top portion via a punch shoulder; and a flange portion continuous from the side wall portion via a die shoulder, the press forming part having a curved portion curved in a recessed manner in a top view, wherein a bending radius of the die shoulder in the curved portion is increased from an end side toward a middle portion of the curve.
Abstract:
A press forming method of press forming a press forming part that includes a top portion, a side wall portion continuous from the top portion via a punch shoulder, and a flange portion continuous from the side wall portion via a die shoulder, the press forming part having a curved portion curved in a recessed manner in a top view, the press forming method includes: making a bending radius of the die shoulder in the curved portion increased from an end side toward a middle portion of the curve.
Abstract:
A method for identifying a necking limit strain of a metal sheet includes a step of measuring the distribution of strain in a tensile orthogonal direction in a tensile deformation process of a notch root for two or more types of sheet specimens having a notch geometry in a portion of a sheet edge; a step of obtaining a strain increment ratio of the notch root in the tensile deformation process and a strain gradient in the tensile orthogonal direction; a step of obtaining necking limit strain at which necking occurs in the notch root based on the strain increment ratio in the tensile deformation process; and a step of identifying the necking limit strain as a function of the strain gradient from the relation between the necking limit strain obtained for the two or more types of sheet specimens and the strain gradient at that time.
Abstract:
A shape change prediction method for a press formed part for predicting a shape change of the press formed part with a lapse of time units after springback at a moment of a release from a die includes: a shape/residual stress immediately after springback acquisition step of acquiring a shape and a residual stress of the press formed part immediately after the springback by a springback analysis of the press formed part; a residual stress relaxation/reduction setting step of setting a value of a residual stress relaxed and reduced from the acquired residual stress to the press formed part immediately after the springback; and a shape analysis step of determining a shape, in which moments of force are balanced, for the press formed part to which the value of the relaxed and reduced residual stress is set.
Abstract:
A method for specifying stretch flange limit strain includes specifying stretch flange limit strain so as to satisfy a relation in the following formula by using: strain gradient in an inward direction directed from an end portion of a metal sheet at a time a press load is applied; and strain gradient in a sheet thickness direction of the metal sheet intersecting the loading direction: εθlim=A[a·Δεθ/Δr+b·Δεθ/Δt]+c where εθlim represents the stretch flange limit strain (tangential direction of the sheet edge), Δεθ/Δr represents the strain gradient in the inward direction, Δεθ/Δt represents the strain gradient in the sheet thickness direction, A, a, and b represent influence coefficients, and c represents the limit strain at a time the strain gradient is zero.