Abstract:
A system and method for monitoring and predicting wear of a cutting tool used for machining a workpiece is disclosed. The system includes a cutting tool having a shank and a cutting head. The system also includes a split, modular and wireless wear detection system including one or more sensors mounted to the cutting tool for providing a data signal representative of a physical condition of the system, and a data recording and data transmitting device for recording the data signal from the one or more sensors and for generating and transmitting a data signal to a processor. The processor applies a machine learning data processing technique in real time to monitor and/or predict a condition of various components and/or parameters of the system during a metal cutting operation.
Abstract:
A cutting tool comprising at least one cavity spaced apart from an outer contour of the cutting tool by a wear layer, wherein a thickness of the wear layer corresponds to a wear limit of the cutting tool, wherein the cavity is fluidly connected to a supply line arranged within the cutting tool and configured so as to provide a predetermined pressure in the cavity, wherein a pressure sensor fluidly connected to the supply line indicates a wear of the cutting tool when the thickness of the wear layer is reduced to the extent that a pressure change occurs within the supply line.
Abstract:
In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.
Abstract:
The invention describes a rotary cutting tool, in particular a drill, which comprises a first cutting tool part having at least one cutting edge and a second cutting tool part which comprises a cutting tool shank. The first cutting tool part and the second cutting tool part are releasably connected to one another via a coupling mechanism which comprises a coupling cam that is mounted on one of the two cutting tool parts such that it can rotate about an axis of rotation and, in a coupling position, abuts an engagement surface on the other cutting tool part. The invention also presents a cutting tool part, in particular a cutting tool base, and a further cutting tool part, in particular a cutting tip.
Abstract:
A modular cutter head having a holder defining a threaded receiver. The cutter head can be screwed into the threaded receiver. The cutter can comprise an elongated body portion having a cutting end and cutting edge and an elongated coupling portion spaced from the cutting end, with the coupling portion comprising a core and a plurality of generally helically-extending start threads disposed circumferentially about the core. The cutter head may also include a cutting end having a chip flute and an insert seat.
Abstract:
A rotary cutting tool including a cutter member having an axial forward end and an axial rearward end. A cutting region is at the axial forward end of the cutter member, and a male threaded portion is adjacent the axial rearward end of the cutter member. A shank member has an axial forward end and a shank bore opening at the axial forward end. The shank bore has an axial shank bore length. The shank bore contains a female threaded portion and an axial rearward shank bore portion axially rearward of the female threaded portion. The axial rearward shank bore portion has a terminal end. When the male threaded portion of the cutter member fully engages the female threaded portion of the shank member, the axial rearward end of the cutter member being spaced a first distance axially forward of the terminal end of the axial rearward shank bore portion.
Abstract:
A machining tool, in the area of a tool tip, includes an integrated cooling structure for transporting a coolant. The cooling structure is optionally or in combination designed as a porous structure or at least one cooling channel having a bent reversing segment, so that two channel segments are oriented in opposite directions. The cooling structure is integrated into a base body of a carrier tool. According to a method of the invention, the cooling structure is manufactured by means of a 3D printing method.
Abstract:
A rotary cutting tool including a cutter member having an axial forward end and an axial rearward end. A cutting region is at the axial forward end of the cutter member, and a male threaded portion is adjacent the axial rearward end of the cutter member. A shank member has an axial forward end and a shank bore opening at the axial forward end. The shank bore has an axial shank bore length. The shank bore contains a female threaded portion and an axial rearward shank bore portion axially rearward of the female threaded portion. The axial rearward shank bore portion has a terminal end. When the male threaded portion of the cutter member fully engages the female threaded portion of the shank member, the axial rearward end of the cutter member being spaced a first distance axially forward of the terminal end of the axial rearward shank bore portion.
Abstract:
A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.
Abstract:
The invention relates to a cutting tool having at least one cavity arranged in the cutting tool, spaced apart from an outer contour of the cutting tool by a wear layer, wherein a thickness of the wear layer corresponds to a wear limit of the cutting tool, wherein an indicator substance is arranged in the cavity.