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公开(公告)号：USD522025S1
公开(公告)日：2006-05-30
申请号：US29224274
申请日：2005-02-28
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公开(公告)号：US5791833A
公开(公告)日：1998-08-11
申请号：US365906
申请日：1994-12-29
申请人： Kenneth L. Niebauer
发明人： Kenneth L. Niebauer
CPC分类号： B23B51/048 , B23B27/141 , B23B2200/323 , Y10T407/235 , Y10T407/245
摘要： A cutting insert having a chipbreaking configuration for effectively embrittling and breaking thin, foil-like chips produced by drilling or other fine-cutting operations is provided. The cutting insert includes a polygonal insert body having a top surface, a side relief surface, and a cutting edge defined therebetween, and a chipbreaker formed by an elongated groove disposed on the top surface behind the cutting edge in combination with a plurality of recesses disposed over the groove having opposing side edges. The back wall of the groove applies curling forces to the chips, while the opposing side edges of the recesses engage and corrugate the chips thereby embrittling them by work-hardening. The corrugated chips are broken by the curling forces applied by the back and rear walls of the groove and the recesses into small pieces that are easily expelled from the vicinity of the cutting operation.
摘要翻译： 提供一种切削刀片，其具有破碎结构，用于有效地破碎和破碎通过钻孔或其它精细切割操作产生的薄的箔状碎片。 切削刀片包括多边形刀片本体，其具有顶表面，侧面浮雕表面和限定在其间的切割边缘，以及由设置在切割边缘后面的顶表面上的细长槽形成的破碎机， 在具有相对的侧边缘的凹槽上。 槽的后壁对芯片施加卷曲力，而凹槽的相对的侧边缘接合并使芯片波纹化，从而通过加工硬化使它们变脆。 波纹状碎片由于凹槽的后壁和后壁施加的卷曲力而被切割成从切割操作附近容易排出的小块。
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13.发明授权
公开(公告)号：US5704734A
公开(公告)日：1998-01-06
申请号：US669035
申请日：1996-06-24
CPC分类号： B23B27/22 , B23B27/1633 , Y10T407/112 , Y10T407/118 , Y10T407/2268
摘要： A metal cutting tool assembly (1) having an automatically adjustable chipbreaker (23) is provided that comprises a cutting insert (11) for cutting a relatively rotating workpiece, a holder (3) for holding the insert (11), an insert driver (5) for applying a cutting force between the insert (11) and the workpiece, a chipbreaker (23) having a surface (27) that is effective in breaking chips (55, 56) of different thicknesses when positioned at different distances from the cutting edge (19) of the insert (11), and a mounting mechanism (30) for movably mounting the chipbreaker (23) onto the holder (3). The mounting mechanism (30) includes a spring (50) for automatically adjusting the distance between the chipbreaking surface (27) of the chipbreaker (23) and the cutting edge (19) of the insert (11) in response to the forces applied to the chipbreaker (23) by the metal chips (55, 56) that result from the cutting operation. The mounting mechanism (30) may allow the chipbreaker (23) to either slidably reciprocate on the holder (3) toward and away from the cutting edge (19), or to pivotally move with respect to the cutting edge (19). In both cases, the deflection of the spring (50) is proportional to the thickness of the metal chips (55, 56) engaging the chipbreaking surface (27), which in turn automatically provides the appropriate chipbreaking geometry. The inventive tool assembly allows the same chipbreaker (23) to effectively break chips (55, 56) of widely varying thicknesses which are created when the cutting insert (11) is used to make a variety of different types of cuts in a machining operation.
摘要翻译： 提供一种具有可自动调节的破碎器（23）的金属切割工具组件（1），其包括用于切割相对旋转的工件的切削刀片（11），用于保持刀片（11）的刀架（3），刀片驱动器 5），用于在所述插入件（11）和所述工件之间施加切割力，所述破碎机（23）具有表面（27），所述破碎机（23）在与所述切割器不同的距离定位时有效地破碎不同厚度的切屑（55,56） 插入件（11）的边缘（19）和用于将破碎锤（23）可移动地安装到保持器（3）上的安装机构（30）。 所述安装机构（30）包括弹簧（50），用于响应于施加到所述插入件（11）的力而自动调节所述破碎机（23）的切碎表面（27）与所述插入件（11）的切割刃（19） 由切割操作产生的金属屑（55,56）的破碎机（23）。 安装机构（30）可以允许破碎机（23）朝向和远离切削刃（19）滑动地在保持器（3）上往复运动，或者相对于切削刃（19）枢转运动。 在这两种情况下，弹簧（50）的偏转量与接合破碎表面（27）的金属屑（55,56）的厚度成比例，这进而自动提供适当的破碎几何形状。 本发明的工具组件允许相同的破碎锤（23）有效地破坏在切削刀片（11）用于在加工操作中进行各种不同类型的切削时产生的广泛变化的厚度的切屑（55,56）。
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14.发明授权
公开(公告)号：US5538367A
公开(公告)日：1996-07-23
申请号：US141310
申请日：1993-10-22
CPC分类号： B23B27/22 , B23B27/1633 , Y10T407/112 , Y10T407/118 , Y10T407/2268
摘要： A metal cutting tool assembly (1) having an automatically adjustable chipbreaker (23) is provided that comprises a cutting insert (11) for cutting a relatively rotating workpiece, a holder (3) for holding the insert (11), an insert driver (5) for applying a cutting force between the insert (11) and the workpiece, a chipbreaker (23) having a surface (27) that is effective in breaking chips (55, 56) of different thicknesses when positioned at different distances from the cutting edge (19) of the insert (11), and a mounting mechanism (30) for movably mounting the chipbreaker (23) onto the holder (3). The mounting mechanism (30) includes a spring (50) for automatically adjusting the distance between the chipbreaking surface (27) of the chipbreaker (23) and the cutting edge (19) of the insert (11) in response to the forces applied to the chipbreaker (23) by the metal chips (55, 56) that result from the cutting operation. The inventive tool assembly allows the same chipbreaker (23) to effectively break chips (55, 56) of widely varying thicknesses which are created when the cutting insert (11) is used to make a variety of different types of cuts in a machining operation.
摘要翻译： 提供一种具有可自动调节的破碎器（23）的金属切割工具组件（1），其包括用于切割相对旋转的工件的切削刀片（11），用于保持刀片（11）的刀架（3），刀片驱动器 5），用于在所述插入件（11）和所述工件之间施加切割力，所述破碎机（23）具有表面（27），所述破碎机（23）在与所述切割器不同的距离定位时有效地破碎不同厚度的切屑（55,56） 插入件（11）的边缘（19）和用于将破碎锤（23）可移动地安装到保持器（3）上的安装机构（30）。 安装机构（30）包括用于响应于施加到 由切割操作产生的金属屑（55,56）的破碎机（23）。 本发明的工具组件允许相同的破碎锤（23）有效地破坏在切削刀片（11）用于在加工操作中进行各种不同类型的切削时产生的广泛变化的厚度的切屑（55,56）。
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公开(公告)号：US4957396A
公开(公告)日：1990-09-18
申请号：US252425
申请日：1988-09-30
申请人： Kenneth L. Niebauer
发明人： Kenneth L. Niebauer
CPC分类号： B23B27/045 , B23P15/30 , Y10T407/235 , Y10T407/24
摘要： An improved cutting insert with chip control features having an insert body having wall regions, sides and top and bottom walls adapted for mounting in a pocket in a holder. The insert body has cutting edges and a diagonal notch or the like in the top and bottom sides. A land region extends rearwardly from the end wall region toward the respective top or bottom wall and defines a surface region of a predetermined width. An ascending wall or back ramp initiates in a portion of the land and terminates at the respective top or bottom wall. A chipbreaker depression initiates in a forward portion of the land proximate the cutting edge and extends into and bisects the back ramp.
摘要翻译： 具有芯片控制特征的改进的切削刀片具有插入体，其具有壁区域，侧面以及适于安装在保持器中的口袋中的顶壁和底壁。 插入体在顶部和底部具有切割边缘和对角线凹口等。 陆地区域从端壁区域朝着相应的顶壁或底壁向后延伸，并且限定了预定宽度的表面区域。 一个上升的墙壁或后面的坡道在陆地的一部分开始，并终止于相应的顶壁或底壁。 破碎机凹陷在接近切削刃的地面的前部部分开始，并延伸进入并将其平分。
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公开(公告)号：US07458753B1
公开(公告)日：2008-12-02
申请号：US11821708
申请日：2007-06-25
申请人： Kenneth L. Niebauer , Keith R. Zack
发明人： Kenneth L. Niebauer , Keith R. Zack
CPC分类号： B23B27/143 , B23B2200/0461 , B23B2200/087 , B23B2200/242 , B23B2200/321 , B23B2200/3627 , B23B2260/104 , Y10T407/23 , Y10T407/235 , Y10T407/24 , Y10T407/245
摘要： A round cutting insert includes a bottom surface, a clearance side surface and a top surface. The top surface includes a chip control feature in the form of a continuous, circumferential depression formed by a substantially planar bottom surface and a pair of upward sloping substantially planar side walls that form an angle with respect to the top surface. The chip control feature may also include a plurality of radially offset bumps located in the depression. The bumps may have the same size and shape, or may have a different size and shape. The top surface also includes an elevated island having one or more indexing marks for easy indexing of the cutting insert.
摘要翻译： 圆切削刀片包括底表面，间隙侧表面和顶表面。 顶表面包括由基本平坦的底表面和相对于顶表面形成角度的一对向上倾斜的大致平坦的侧壁形成的连续周向凹陷形式的切屑控制特征。 芯片控制特征还可以包括位于凹陷中的多个径向偏移的凸块。 凸块可以具有相同的尺寸和形状，或者可以具有不同的尺寸和形状。 顶表面还包括具有一个或多个分度标记的升高的岛，以便于切削刀片的分度。
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公开(公告)号：US5350258A
公开(公告)日：1994-09-27
申请号：US897226
申请日：1992-06-11
CPC分类号： B23B27/143 , B23B2200/321 , Y10T407/235 , Y10T407/245 , Y10T407/27 , Y10T82/10
摘要： A ceramic cutting insert for high speed machining of materials is provided having an integral chip control surface thereon.
摘要翻译： 提供了一种用于材料的高速加工的陶瓷切削刀片，其上具有整体的切屑控制表面。
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公开(公告)号：US5122017A
公开(公告)日：1992-06-16
申请号：US657482
申请日：1991-02-19
申请人： Kenneth L. Niebauer
发明人： Kenneth L. Niebauer
CPC分类号： B23B27/143 , Y10T407/235 , Y10T407/24
摘要： An indexable cutting insert is shown capable of cutting operations over a wide range of parameters such as depth of cut or feed rate. The insert has different geometries at certain locations on the cutting surface such that under differing parameters a desirable cutting surface will be in contact with the workpiece.
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公开(公告)号：US5082401A
公开(公告)日：1992-01-21
申请号：US629736
申请日：1990-12-18
申请人： Kenneth L. Niebauer
发明人： Kenneth L. Niebauer
IPC分类号： B23B27/16
CPC分类号： B23B27/1618 , Y10T407/235 , Y10T407/245
摘要： A cutting insert having a generally polygonal insert body having a top face, a bottom face and a plurality of side walls extending therebetween. The juncture of each side wall with the top face defines a peripheral cutting edge. A chip breaking groove is formed in the top face and extends alongside the cutting edges. The chip breaking groove includes a descending wall which inclines downwardly from the cutting edges and a back wall which inclines upwardly from the rearward edge of the outside wall. The back wall includes a nose portion adjacent the cutting corner of the insert. The nose portion includes a tip and a pair of side edges which are disposed at an angle relative to the adjacent cutting edges of the insert body such that the width of the chip groove increases as it extends away from the cutting corner. A pair of shoulders are disposed on opposite sides of the nose portion and are disposed at an angle relative to the cutting edges of the insert body such that the width of the chip groove decreases as it extends from the cutting corner. In a preferred embodiment, the angle of inclination of the back wall relative to the top surface of the insert body increases as the back wall extends away from the cutting corner.
摘要翻译： 具有大致多边形插入体的切削刀片具有顶面，底面和在其间延伸的多个侧壁。 具有顶面的每个侧壁的接合部限定了周边切削刃。 在上表面形成切屑槽，并沿着切削刃延伸。 切屑槽包括从切削刃向下倾斜的下降壁和从外壁的后边缘向上倾斜的后壁。 后壁包括与插入件的切割角相邻的鼻部。 鼻部包括尖端和一对侧边缘，其相对于插入体的相邻切割边缘以一定角度设置，使得切屑槽的宽度随着其远离切割角度而增加。 一对肩部设置在鼻部的相对侧上并且相对于插入体的切割边缘以一定角度设置，使得切屑槽的宽度随着其从切割角延伸而减小。 在一个优选实施例中，后壁相对于插入物主体顶表面的倾斜角随着后壁延伸离开切割角而增加。
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公开(公告)号：USD311010S
公开(公告)日：1990-10-02
申请号：US147379
申请日：1988-01-22
申请人： Kenneth L. Niebauer
设计人： Kenneth L. Niebauer
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