-
公开(公告)号:US10943718B2
公开(公告)日:2021-03-09
申请号:US15905027
申请日:2018-02-26
Applicant: TDK CORPORATION
Inventor: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Akito Hasegawa , Yu Yonezawa , Syota Goto , Hajime Amano
IPC: H01F1/153 , C22C45/02 , C22C38/16 , C22C33/00 , C22C38/18 , C22C38/02 , C22C38/00 , C22C38/12 , C22C33/04 , H01F41/02
Abstract: Provided is a soft magnetic alloy including Fe, as a main component, and including C. the soft magnetic alloy includes an Fe composite network phase having Fe-rich grids connected in a continuous measurement range including 80000 grids, each of which size is 1 nm×1 nm×1 nm. An average of C content ratio of the Fe-poor grids having cumulative frequency of 90% or more from lower C content is 5.0 times or more to an average of C content ratio of the whole soft magnetic alloy.
-
公开(公告)号:US10535455B2
公开(公告)日:2020-01-14
申请号:US15880920
申请日:2018-01-26
Applicant: TDK CORPORATION
Inventor: Akihiro Harada , Hiroyuki Matsumoto , Kenji Horino , Kazuhiro Yoshidome , Akito Hasegawa , Hajime Amano , Kensuke Ara , Seigo Tokoro , Shota Otsuka
IPC: H01F27/255 , H01F1/153 , H01F27/28 , H01F41/02 , H01F41/06
Abstract: A soft magnetic alloy including a main component having a compositional formula of (Fe(1−(α+β))X1αX2β)(1−(a+b+c))MaBbPc, and a sub component including at least C, S and Ti, wherein X1 is one or more selected from the group including Co and Ni, X2 is one or more selected from the group including Al, Mn, Ag, Zn, Sn, As, Sb, Bi, and rare earth elements, “M” is one or more selected from the group including Nb, Hf, Zr, Ta, Mo, W, and V, 0.020≤a≤0.14, 0.020≤b≤0.20, 0≤c≤0.040, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied, when entire said soft magnetic alloy is 100 wt %, a content of said C is 0.001 to 0.050 wt %, a content of said S is 0.001 to 0.050 wt %, and a content of said Ti is 0.001 to 0.080 wt %, and when a value obtained by dividing the content of said C by the content of said S is C/S, then C/S satisfies 0.10≤C/S≤10.
-
公开(公告)号:US12211634B2
公开(公告)日:2025-01-28
申请号:US16765915
申请日:2018-08-21
Applicant: TDK CORPORATION
Inventor: Akihiro Harada , Akito Hasegawa , Kazuhiro Yoshidome , Kenji Horino , Hiroyuki Matsumoto
Abstract: A soft magnetic alloy or the like combines high saturated magnetic flux density, low coercive force and high magnetic permeability μ′. A soft magnetic alloy having the composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))BaSibCcCudMe. X1 is one or more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, μ′ and V. 0.090≤a≤0.240, 0.030.
-
公开(公告)号:US11887762B2
公开(公告)日:2024-01-30
申请号:US16296367
申请日:2019-03-08
Applicant: TDK CORPORATION
Inventor: Satoko Mori , Hiroyuki Matsumoto , Kenji Horino , Kazuhiro Yoshidome , Takuma Nakano , Seigo Tokoro , Shota Otsuka , Toru Ujiie , Kentaro Mori
IPC: H01F1/20 , H01F1/147 , H01F1/36 , H01F3/08 , H01F1/26 , H01F1/33 , H01F1/24 , H01F1/153 , H01F41/02
CPC classification number: H01F1/20 , H01F1/14733 , H01F1/24 , H01F1/26 , H01F1/33 , H01F1/36 , H01F3/08 , H01F1/15308 , H01F1/15333 , H01F41/0246
Abstract: A soft magnetic metal powder comprising soft magnetic metal particles including Fe, wherein a surface of the soft magnetic metal particle is covered by a coating part having an insulation property, and the coating part includes a soft magnetic metal fine particle.
-
公开(公告)号:US11521770B2
公开(公告)日:2022-12-06
申请号:US16430585
申请日:2019-06-04
Applicant: TDK CORPORATION
Inventor: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Hajime Amano , Akito Hasegawa
Abstract: A soft magnetic alloy includes a composition of (Fe(1-(α+β))X1αX2β)(1-(a+b+c+d+e+f+g))MaTibBcPdSieSfCg. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020≤a+b≤0.140, 0.001≤b≤0.140, 0.020
-
公开(公告)号:US11427896B2
公开(公告)日:2022-08-30
申请号:US16961583
申请日:2018-12-03
Applicant: TDK CORPORATION
Inventor: Akito Hasegawa , Hironobu Kumaoka , Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Isao Nakahata
Abstract: A soft magnetic alloy thin strip which has high saturation magnetic flux density and low coercivity, which enables a core with high space factor and high saturation magnetic flux density. A soft magnetic alloy thin strip including a main component that has a composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e+f))MaBbPcSidCeSf. In the formula, X1, X2 and M are selected from a specific element group; 0≤a≤0.140, 0.020≤b≤0.200, 0≤c≤0.150, 0≤d≤0.090, 0≤e≤0.030, 0≤f≤0.030, α≥0, β≥0, and 0≤α+β≤0.50; and at least one of a, c and d is larger than 0. The strip has a structure that is composed of an Fe-based nanocrystal; and the surface roughness of a release surface satisfies 0.85≤Rae/Rac≤1.25 (wherein Rac is the average of arithmetic mean roughnesses in the central portion, and Rae is the average in the edge portion).
-
公开(公告)号:US11152145B2
公开(公告)日:2021-10-19
申请号:US16296394
申请日:2019-03-08
Applicant: TDK CORPORATION
Inventor: Takuma Nakano , Kazuhiro Yoshidome , Hiroyuki Matsumoto , Satoko Mori , Seigo Tokoro , Kenji Horino
Abstract: Soft magnetic metal powder which includes a plurality of soft magnetic metal particles configured by a Fe-based nanocrystal alloy including Cu is provided, wherein the soft magnetic metal particles have core portions and first shell portions surrounding circumferences of the core portions; when an average crystallite size of Cu crystallites existing in the core portions is set as A, and the largest crystallite size of Cu crystallites existing in the first shell portions is set as B, B/A is 3.0 or more and 1000 or less.
-
公开(公告)号:US11081266B2
公开(公告)日:2021-08-03
申请号:US16296559
申请日:2019-03-08
Applicant: TDK CORPORATION
Inventor: Masakazu Hosono , Hiroyuki Matsumoto , Kenji Horino , Kazuhiro Yoshidome , Isao Nakahata , Akito Hasegawa , Hajime Amano
IPC: H01F3/00 , H01F1/153 , H01F1/147 , H01F27/24 , H01F1/33 , H01F3/08 , H01F1/26 , H01F1/24 , H01F41/02
Abstract: Soft magnetic alloy powder includes plurality of soft magnetic alloy particles of soft magnetic alloy represented by composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c++e+f+g))MaBbPcSidCeSfTig, wherein X1 represents Co and/or Ni; X2 represents at least one selected from group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements; M represents at least one selected from group consisting of Nb, Hf, Zr, Ta, Mo, W, and V; 0.020≤a≤0.14, 0.020
-
公开(公告)号:US20190279802A1
公开(公告)日:2019-09-12
申请号:US16296626
申请日:2019-03-08
Applicant: TDK Corporation
Inventor: Kazuhiro YOSHIDOME , Hiroyuki Matsumoto , Kenji Horino , Satoko Mori , Takuma Nakano , Seigo Tokoro , Shota Otsuka , Toru Ujiie , Kentaro Mori
Abstract: A soft magnetic metal powder having soft magnetic metal particles including Fe, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part and a second coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Fe as a main component, the second coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn, and a ratio of trivalent Fe atom among Fe atoms of oxides of Fe included in the first coating part is 50% or more.
-
公开(公告)号:US12165794B2
公开(公告)日:2024-12-10
申请号:US16260715
申请日:2019-01-29
Applicant: TDK CORPORATION
Inventor: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Akito Hasegawa , Syota Goto , Masakazu Hosono , Hajime Amano , Isao Nakahata
IPC: H01F1/147 , B22D23/00 , B22F1/07 , C21D1/26 , C21D1/30 , C21D6/00 , C21D8/12 , C21D9/46 , C21D9/52 , C22C33/02 , C22C38/00 , C22C38/02 , C22C38/08 , C22C38/10 , C22C38/12 , C22C38/16 , C22C45/00 , C22C45/02 , C22C45/04 , H01F1/153 , B22F9/02 , B22F9/04 , C22C38/40 , C22C38/52
Abstract: A soft magnetic alloy has a main component of Fe. The soft magnetic alloy contains P. A Fe-rich phase and a Fe-poor phase are contained. An average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms.
-
-
-
-
-
-
-
-
-