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公开(公告)号:US11763969B2
公开(公告)日:2023-09-19
申请号:US16296626
申请日:2019-03-08
申请人: TDK CORPORATION
发明人: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Satoko Mori , Takuma Nakano , Seigo Tokoro , Shota Otsuka , Toru Ujiie , Kentaro Mori
IPC分类号: H01F1/26 , H01F1/38 , H01F1/33 , H01F1/24 , H01F3/08 , B22F1/16 , H01F27/255 , H01F41/02 , H01F1/153
CPC分类号: H01F1/26 , B22F1/16 , H01F1/24 , H01F1/33 , H01F1/38 , H01F3/08 , B22F2301/35 , B22F2304/10 , H01F1/15308 , H01F1/15333 , H01F27/255 , H01F41/0246
摘要: A soft magnetic metal powder having soft magnetic metal particles including Fe, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part and a second coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Fe as a main component, the second coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn, and a ratio of trivalent Fe atom among Fe atoms of oxides of Fe included in the first coating part is 50% or more.
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公开(公告)号:US11508502B2
公开(公告)日:2022-11-22
申请号:US16766161
申请日:2018-08-21
申请人: TDK CORPORATION
IPC分类号: H01F1/153 , C22C38/10 , C22C38/12 , C22C38/16 , C22C38/26 , C22C38/06 , C22C38/08 , C22C38/14 , C22C38/00 , C22C45/02 , C21D6/00 , H01F1/147 , C22C38/02 , H01F1/12 , B22F1/00 , B22F3/00 , H01F1/14 , C22C45/00
摘要: A soft magnetic alloy or the like combining high saturated magnetic flux density, low coercive force and high magnetic permeability μ′ having the composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))BaSibCcCudMe. X1 is one more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.140
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公开(公告)号:US11145448B2
公开(公告)日:2021-10-12
申请号:US16296378
申请日:2019-03-08
申请人: TDK CORPORATION
发明人: Masakazu Hosono , Kenji Horino , Hiroyuki Matsumoto , Kazuhiro Yoshidome , Akito Hasegawa , Hajime Amano , Isao Nakahata
摘要: A soft magnetic alloy powder includes a plurality of soft magnetic alloy particles of a soft magnetic alloy represented by a composition formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))MaBbPcSidCe, wherein X1 represents Co and/or Ni; X2 represents at least one selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements; M represents at least one selected from the group consisting of Nb, Hf, Zr, Ta, Mo, W, and V; 0.020≤a≤0.14, 0.020
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公开(公告)号:US20200279678A1
公开(公告)日:2020-09-03
申请号:US16800311
申请日:2020-02-25
申请人: TDK CORPORATION
IPC分类号: H01F1/147 , H01F27/255 , H01F27/28
摘要: A coil component having high inductance while suppressing core loss is obtained. The coil component includes a coil and a magnetic core. The magnetic core has a laminated body in which soft magnetic layers are laminated. The thickness of each of the soft magnetic layers is 10 μm or more and 30 μm or less. A structure made of Fe-based nano-crystals is observed in the soft magnetic layers.
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公开(公告)号:US10541072B2
公开(公告)日:2020-01-21
申请号:US15718757
申请日:2017-09-28
申请人: TDK CORPORATION
发明人: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Yu Yonezawa , Syota Goto , Hideaki Yokota , Akito Hasegawa , Masahito Koeda , Seigo Tokoro
摘要: A soft magnetic alloy includes a main component of Fe. The soft magnetic alloy includes a Fe composition network phase where regions whose Fe content is larger than an average composition of the soft magnetic alloy are linked. The Fe composition network phase contains Fe content maximum points that are locally higher than their surroundings. A virtual-line total distance per 1 μm3 of the soft magnetic alloy is 10 mm to 25 mm provided that the virtual-line total distance is a sum of virtual lines linking the maximum points adjacent each other. A virtual-line average distance that is an average distance of the virtual lines is 6 nm or more and 12 nm or less.
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公开(公告)号:US11972884B2
公开(公告)日:2024-04-30
申请号:US16244633
申请日:2019-01-10
申请人: TDK CORPORATION
发明人: Kazuhiro Yoshidome , Akihiro Harada , Hiroyuki Matsumoto , Kenji Horino , Akito Hasegawa , Kensuke Ara , Hajime Amano , Masakazu Hosono
CPC分类号: H01F1/15325 , H01F1/14741 , H01F1/15308 , H01F1/15333 , H01F41/0226 , H01F41/0246 , C22C38/42 , C22C45/02
摘要: A soft magnetic alloy includes a main component of (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e))MaBbPcSidCe. X1 is one or more of Co and Ni. X2 is one or more of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements. M is one or more of Nb, Hf, Zr, Ta, Mo, W, and V. 0.020≤a≤0.14 is satisfied. 0.020
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公开(公告)号:US11894169B2
公开(公告)日:2024-02-06
申请号:US16413848
申请日:2019-05-16
申请人: TDK CORPORATION
发明人: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Satoko Mori , Masakazu Hosono , Yoshiki Kajiura
IPC分类号: H01F1/153 , C22C38/00 , C22C38/06 , C22C38/16 , H01F1/147 , C22C38/10 , C22C38/08 , C22C38/04 , C22C38/60
CPC分类号: H01F1/15333 , C22C38/007 , C22C38/008 , C22C38/04 , C22C38/06 , C22C38/08 , C22C38/10 , C22C38/105 , C22C38/16 , C22C38/60 , H01F1/14741 , H01F1/15308
摘要: Disclosed is a soft magnetic powder including a main component represented by composition formula: (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e+f))MaBbPcSidCeSf. X1 represents one or more selected from the group consisting of Co and Ni; X2 represents one or more selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, and rare earth elements; and M represents one or more selected from the group consisting of Nb, Hf, Zr, Ta, Mo, W, Ti, and V. The following relations are satisfied: 0≤a≤0.140; 0.020
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公开(公告)号:US11798719B2
公开(公告)日:2023-10-24
申请号:US16296348
申请日:2019-03-08
申请人: TDK CORPORATION
发明人: Kazuhiro Yoshidome , Hiroyuki Matsumoto , Kenji Horino , Satoko Mori , Takuma Nakano , Seigo Tokoro , Shota Otsuka , Toru Ujiie , Kentaro Mori
IPC分类号: H01F1/24 , H01F1/38 , H01F1/33 , H01F1/26 , H01F3/08 , B22F1/16 , H01F27/255 , H01F41/02 , H01F1/153
CPC分类号: H01F1/24 , B22F1/16 , H01F1/26 , H01F1/33 , H01F1/38 , H01F3/08 , B22F2301/35 , B22F2304/10 , H01F1/15308 , H01F1/15333 , H01F27/255 , H01F41/0246
摘要: A soft magnetic metal powder having soft magnetic metal particles, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part, a second coating part, and a third coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Si as a main component, the second coating part includes oxides of Fe as a main component, and the third coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn.
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公开(公告)号:US11739403B2
公开(公告)日:2023-08-29
申请号:US16829074
申请日:2020-03-25
申请人: TDK CORPORATION
IPC分类号: C22C38/16 , H01F1/147 , B22F9/08 , C22C38/12 , C22C38/00 , H01F1/153 , C22C38/02 , H01F1/33 , H01F1/36 , B22F1/16 , H01F1/20 , H01F1/24 , B22F1/08
CPC分类号: C22C38/16 , B22F1/08 , B22F1/16 , B22F9/082 , C22C38/002 , C22C38/02 , C22C38/12 , H01F1/14766 , H01F1/15308 , H01F1/15333 , H01F1/15341 , H01F1/20 , H01F1/24 , H01F1/33 , H01F1/36 , B22F2301/35 , C22C2200/02 , C22C2200/04 , C22C2202/02
摘要: A soft magnetic metal powder that has low coercivity Hcj and high saturation magnetic flux density Bs, and has high powder resistivity and high insulating performance is obtained. The soft magnetic metal powder is soft magnetic metal powder containing Fe. The soft magnetic metal powder has particles each including a soft magnetic metal portion and a coating portion coating the soft magnetic metal portion. The coating portion includes a first coating portion and a second coating portion. The first coating portion is closer to the soft magnetic metal portion than the second coating portion. The first coating portion and the second coating portion have oxides containing at least one element selected from Si, Fe, and B as a main component. The first coating portion includes amorphous material, the second coating portion includes crystals, and the second coating portion has a higher crystal content ratio than the first coating portion.
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公开(公告)号:US11495377B2
公开(公告)日:2022-11-08
申请号:US16971338
申请日:2019-02-15
申请人: TDK CORPORATION
发明人: Hajime Amano , Akihiro Harada , Kenji Horino , Hiroyuki Matsumoto , Kazuhiro Yoshidome , Akito Hasegawa , Kensuke Ara , Masakazu Hosono
摘要: Provided is a soft magnetic alloy which has high saturation flux density and low coercivity and is represented by the compositional formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c+d+e+f))MaPbSicCudX3eBf, wherein X1 is at least one element selected from the group consisting of Co and Ni, X2 is at least one element selected from the group consisting of Ti, V, Mn, Ag, Zn, Al, Sn, As, Sb, Bi, and rare earth elements, X3 is at least one element selected from the group consisting of C and Ge, and M is at least one element selected from the group consisting of Zr, Nb, Hf, Ta, Mo, and W, and wherein 0.030≤a≤0.120, 0.010≤b≤0.150, 0≤c≤0.050, 0≤d≤0.020, 0≤e≤0.100, 0≤f≤0.030, α≥0, β≥0, and 0≤α+β≤0.55.
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