Abstract:
Methods of co-curing aligned annular supports in a tubular region of a composite structure, such as a rotor blade, are disclosed. Methods include assembling an uncured composite structure by positioning an inboard annular support and an outboard annular support around an arbor, forming reinforcement fiber into a tubular region in contact with the supports, and applying a matrix material to the reinforcement fiber. The inboard and outboard annular supports are substantially composed of metal. Methods also include concentrically aligning the arbor and the supports along a common axis by applying heat to cause differential expansion of the arbor with respect to the supports, wherein the differential expansion causes an interference fit of the supports against the arbor. Methods also include curing the uncured composite structure to form the composite structure.
Abstract:
Systems and methods for blade attachment are proved. The systems and methods include an aircraft system having a rotor hub including a blade connector and a composite blade including a lug fitting assembly. The lug fitting assembly includes a fitting core including a lug fitting aperture, a lug bushing coupled within the lug fitting aperture, and an outer fitting substantially surrounding the fitting core.