Abstract:
Disclosed are processes for making polymeric composite materials and composite materials made from those processes the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.
Abstract:
A scalable, energy efficient process for preparing cellulose nanofibers is disclosed. The process employs a depolymerizing treatment with one or both of: (a) a relatively high charge of ozone under conditions that promote the formation of free radicals to chemically depolymerize the cellulose fiber cell wall and interfiber bonds; or (b) a cellulase enzyme. Depolymerization may be estimated by pulp viscosity changes. The depolymerizing treatment is followed by or concurrent with mechanical comminution of the treated fibers, the comminution being done in any of several mechanical comminuting devices, the amount of energy savings varying depending on the type of comminuting system and the treatment conditions. Comminution may be carried out to any of several endpoint measures such as fiber length, % fines or slurry viscosity.
Abstract:
Disclosed are processes for making polymeric composite materials and composite materials made from those processes the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.
Abstract:
Building materials are generated by the simple mixing of cellulose nanofiber (CNF) slurry with typical wood-derived material such as wood meal, optionally with mineral particulate materials, and dried. Particle boards are made with wood meal particulates; wallboards are made with wood particulates and mineral particulates; paints are made with pigment particulates; and cement is made with aggregate particulates. The particle board samples were tested for fracture toughness. The fracture toughness was found to be from 20% higher up to ten times higher than the typical value for similar board, depending on the formulation. For cases of 20% by weight cellulose nanofibers and 80% wood, the fracture toughness was more than double that of typical particle board. The process sequesters carbon and oxygen into the building product for its lifespan—typically decades—and avoid releasing CO2 into the atmosphere.
Abstract:
A scalable, energy efficient process for preparing cellulose nanofibers is disclosed. The process employs a depolymerizing treatment with one or both of: (a) a relatively high charge of ozone under conditions that promote the formation of free radicals to chemically depolymerize the cellulose fiber cell wall and interfiber bonds; or (b) a cellulase enzyme. Depolymerization may be estimated by pulp viscosity changes. The depolymerizing treatment is followed by or concurrent with mechanical comminution of the treated fibers, the comminution being done in any of several mechanical comminuting devices, the amount of energy savings varying depending on the type of comminuting system and the treatment conditions. Comminution may be carried out to any of several endpoint measures such as fiber length, % fines or slurry viscosity.
Abstract:
A scalable, energy efficient process for preparing cellulose nanofibers employs treating the cellulosic material with a first mechanical refiner with plates having a configuration of blades separated by grooves, and subsequently treating the material with a second mechanical refiner with plates having a configuration of blades separated by grooves different than the first refiner. The plate configurations and treatment operations are selected such that the first refiner produces a first specific edge loading (SEL) that is greater than the SEL of the second refiner, by as much as 2-50 fold. An exemplary high first SEL may be in the range of 1.5 to 8 J/m. Paper products made with about 2% to about 30% cellulose nanofibers having a length from about 0.2 mm to about 0.5 mm, preferably from 0.2 mm to about 0.4 mm have improved properties.
Abstract:
Disclosed are processes for making polymeric composite materials and composite materials made from those processes the process comprising: providing a mixture, comprising: a liquid, a polymer precursor, and a dispersed-phase precursor; and subjecting the mixture to reaction conditions sufficient: to effect polymerization of the polymer precursor to produce a polymer and a reaction product; and to remove substantially all the liquid and reaction product from the mixture; wherein said reaction conditions comprise: pressure between about 10 millitorr and about 300 torr; and temperature: greater than or equal to the highest boiling point of the liquid and reaction product; less than the decomposition temperature of the polymer; and less than the decomposition temperature of the dispersed-phase precursor.
Abstract:
Release base papers with improved surface properties and more efficient manufacturing potential are made using cellulose nanofibrils (CNF) along with high freeness, less refined pulp. Release papers serve as the backing for common adhesive labels, for industrial film coatings, and also for certain food processing uses. The CNF may be added to the furnish and processed to paper, or the CNF may be added as a coating onto a partially dried web of paper. The CNF may optionally be combined with a starch and a starch crosslinker.
Abstract:
Building materials are generated by the simple mixing of cellulose nanofiber (CNF) slurry with typical wood-derived material such as wood meal, optionally with mineral particulate materials, and dried. Particle boards are made with wood meal particulates; wallboards are made with wood particulates and mineral particulates; paints are made with pigment particulates; and cement is made with aggregate particulates. The particle board samples were tested for fracture toughness. The fracture toughness was found to be from 20% higher up to ten times higher than the typical value for similar board, depending on the formulation. For cases of 20% by weight cellulose nanofibers and 80% wood, the fracture toughness was more than double that of typical particle board. The process sequesters carbon and oxygen into the building product for its lifespan—typically decades—and avoid releasing CO2 into the atmosphere.