Abstract:
An apparatus for attaching a surgical needle of the type having an end portion with an elongated aperture defined therein and a suture having a generally elongated end portion which is to be positioned in the elongated aperture of the needle includes a pair of dies, each die having at least two generally planar engaging surfaces with a recessed portion disposed between adjacent engaging surfaces. The engaging surfaces of the dies each define a plane which is in general parallel relation to a longitudinal axis of the respective die. The recessed portion defines a relief zone such that when the end portion of the suture is positioned within the aperture of the needle end and the dies are positioned about the end portion of the needle with the engaging surfaces of each die generally facing the outer surface thereof, applying inward crimping force to the dies causes the dies to produce inward crimping forces on opposed sides of the needle end portion to cause a reduction of the dimension of the elongated aperture of the needle to thereby attach the needle to the suture whereby the recessed portion receives and collects deformed material from the needle. Secondary recessed portions may be provided to accumulate deformed needle material outward of the engaging surfaces. Side walls are provided on the die to receive the other die therebetween during crimping and constrain outward deformation of the needle. A method for attaching a surgical suture to a needle is also disclosed.
Abstract:
A method and apparatus for tipping, cutting, and sorting sutures includes a suture supply, a tipping station wherein delimited portions of the suture are tipped, preferably with a cyanoacrylate tipping agent, a diameter measuring station, a cutting station wherein a knife is operated to cut the suture at a tipped portion to form cut suture lengths having tipped suture ends for insertion into the barrel end aperture of a surgical needle, and a pair of graspers for alternatively grasping and drawing the suture from the suture supply through the tipping apparatus, the diameter measuring station and the cutting station. Optionally, a drying station can be interposed to hasten the curing of the tipping agent. Preferably, a controller is provided for controlling the sequence of operation of the apparatus and for controlling sorting of cut suture lengths deposited by the graspers onto a tilting sorting table.
Abstract:
A multifilament surgical suture has an end portion tipped with cyanoacrylate resin. The suture can also include filling agents and lubricants which are incorporated into the suture prior to the suture being tipped. A typical filling agent is glycerol. A typical lubricant includes a copolymer of glycolide and lactide. Tipping is accomplished by passing a portion of the suture through a mist of monomeric cyanoacrylate resin and allowing the resin to harden by curing. The tipped portion may then be cut to create a tipped end for insertion into a surgical needle.
Abstract:
An apparatus for tipping surgical sutures includes a drum around which the suture is wound. The drum is placed on a carriage which moves the drum into a chamber wherein selected portions of the suture are passed through a mist of cyanoacrylate tipping agent generated by ultrasonic atomization. The tipping agent quickly cures and the tipped portion of the suture may be cut to create a tipped end for insertion into a surgical needle to form a needle-suture device.
Abstract:
An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a die face with an inner die surface portion. The inner die surface portion includes at least one generally planar crimping surface having an arcuate recess formed therein which extends along at least a portion of the planar crimping surface. The arcuate recess defines a material relief zone such that when the end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the crimping surfaces generally facing the outer surface thereof, the application of an inward crimping force to the dies causes the dies to impact the needle and produce inward crimping forces on opposed sides of the needle end portion to attach the needle to the suture. The relief zones defined by the arcuate recesses receive and collect deformed material from the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art. A surgical needle-suture combination having a controlled suture release is also disclosed as well as a method for forming such attachment is also disclosed.
Abstract:
The present invention relates to an apparatus for attaching surgical sutures to eyeless surgical needles. The apparatus includes a frame for positioning and maintaining the needle while the suture is being attached and a rotating die system which selectively impacts the needle to secure the suture thereto.