Abstract:
A method is disclosed for extracting liquor from a cellulose slurry for a continuous digester comprising the steps of: providing the cellulose slurry of liquor and chips of cellulose fiber material to a separator; extracting a first stream of liquor from the separator; extracting a second stream of liquor from the separator, where the second stream has an effective alkali (EA) concentration greater than the EA concentration of the first steam; outputting the first stream from the separator and outputting the second stream from the separator separately from the second stream, and outputting a condensed slurry from the separator to a digester vessel.
Abstract:
The flow of a liquid slurry of comminuted cellulosic fibrous material (e.g. wood chips) in a vertical vessel is made more uniform by providing a plurality of vertically spaced sets of either substantially continuous or discontinuous protrusions which extend inwardly from the internal surface of the vessel a maximum distance of between about 2-12 inches. A preferred vessel is a continuous or batch digester. The protrusions may have an arcuate, rectangular, isosceles or scalene triangular, right triangular, or trapezoidal cross-section, and may be spaced from each other vertically between about 1-12 feet, and have a height of between about 1-3 feet. Discontinuous protrusions have a preferred arcuate spacing of between 1-10 feet.
Abstract:
A top separator assembly for a digester is disclosed comprising: a rotatable shaft for the top separator; a packing for the shaft; and a sealing ring operatively mounted to the shaft and having a nominal clearance with the pack box, said sealing ring mounted so that up lifting of said shaft provides a substantially fluid tight seal between said pack box and a side of said ring (in the digester) opposite the pack box.
Abstract:
A high pressure transfer device has a rotor mounted in a housing for rotation with respect to inlet and outlet ports and having through going pockets. The pockets have interior surface configurations substantially devoid of nooks, crannies, and related flow restrictions. This can be accomplished by providing inserts in the pockets, or by constructing the pockets so that there are substantially smooth interior wall tubes extending from one end of the rotor and the other and cooperating with an inlet and an outlet at the same time. Using the high pressure transfer device to feed wood chips or the like in a slurry using a high pressure transfer pump can result in flow through the rotor pockets that is more uniform by at least 5% compared to in conventional high pressure transfer devices.
Abstract:
In a cellulose pulp handling vessel having a first diameter material storing or treating portion above a second diameter discharge which is at least 20% less than the first diameter, reduced compression of the material and reduced power requirements of an agitator (if used), compared to prior art constructions are provided. A first transition, preferably a substantially smooth interior surface substantially frusto-conical transition, is provided between the first and second diameters. A second single-convergent transition may be provided above the first transition. A rotating agitator with at least two arms and associated paddles may be mounted for rotation in the transition about a substantially vertical axis for agitating the material in the transition. If desired, the transition may be moved, such as with a vibrator or oscillator. The invention is particularly suitable for pulp digesters and impregnation vessels.
Abstract:
A startup burner assembly for a recovery boiler, the startup burner assembly includes a housing having a burner end and a second end distal to the burner end; a main fuel conduit disposed within the housing; and at least one high-pressure air conduit disposed within the burner end of the housing. The high-pressure air conduit includes at least one angled air injection nozzle configured to direct high-pressure air exiting the burner end of the startup burner assembly in a rotational direction.
Abstract:
A method for controlling a slice flow of a slurry having two or more component slurries through a headbox for a paper making machine includes, inputting a wire speed of the paper making machine; determining a jet velocity setpoint based on the wire speed; determining a header pressure setpoint for two or more headers to generate the jet velocity determined by the jet velocity setpoint, each header providing one of the two or more component slurries to the headbox; and controlling the slice flow by: generating a first speed command to a first slurry pump to generate a header pressure determined by the header pressure setpoint in a first header; and generating a second speed command to a second slurry pump to generate the header pressure determined by the header pressure setpoint in a second header.
Abstract:
Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, that can optimize a manufacturing plant's operations and/or production based on simulations that utilize information about the current and forthcoming manufacturing conditions to determine the optimal operational characteristics for the different plant devices. Methods may include obtaining, using data from a set of sensors, a set of current operational characteristics for multiple plant devices in a plant. Multiple manufacturing scenarios can be simulated using different sets of operational characteristics for plant devices in which at least one operational characteristic from the set of current operational characteristics is varied. A first manufacturing scenario can be determined that satisfies overall operational parameter(s) for one or more plant devices or for the whole manufacturing plant. Setting(s) of one or more plant devices can be adjusted based on a set of operational characteristics corresponding to the first manufacturing scenario.
Abstract:
The problem of increased energy usage in refiners over the working life of a refining assembly is mitigated by the use of a refiner plate segment having a refiner side and a back side distally disposed from the refiner side, refiner bars engaged to a substrate of the refiner side, wherein the refiner bars have a refiner bar height, and wherein adjacent refiner bars and the substrate define grooves between the adjacent bars, and protrusions disposed in the grooves, wherein the protrusions have a protrusion height, wherein the protrusion height is 30% or less of the refiner bar height.
Abstract:
A plate segment includes: a substrate having a front side and a back side, wherein the back side is configured to be mounted to a support disc of a disperser; and rows of teeth protruding from the front side of the substrate. The rows of teeth are arranged along an arc extending from a first lateral side of the plate segment to an opposite lateral side of the plate segment. A first tooth in the rows of teeth has a first tooth face. A buttress extends from the first tooth face to a face of an adjacent tooth. The buttress has a concave profile at a height above the substrate less than a full height of the teeth.