Casting method for matrix drill bits and reamers
    52.
    发明授权
    Casting method for matrix drill bits and reamers 有权
    矩阵钻头和铰刀的铸造方法

    公开(公告)号:US08061405B2

    公开(公告)日:2011-11-22

    申请号:US13017806

    申请日:2011-01-31

    IPC分类号: B22D19/00 B22D19/02

    摘要: An apparatus and method for manufacturing a down hole tool that reduces manufacturing costs and enhances the tool's performance. A belted mold assembly includes a casting assembly, a belt assembly, and a mid-belt. The belted mold assembly is used to fabricate a casting that allows for a larger diameter blank to be used which displaces the more expensive casting material and for using a smaller outer diameter thin-walled mold. The casting assembly is disposed within the belt assembly and the mid-belt is loaded in the volume created between the casting assembly's outer surface and the belt assembly's inner surface. The mid-belt provides a bracing for the casting assembly during the casting process. Optionally, a cap can be disposed on top of the blank for preventing metallurgical bonds from forming between the binder material and the upper portion of the blank. This allows for the excess binder material to remain high in purity so that it can be reprocessed. The cap can be used with the belted mold assembly or with a casting assembly known in the prior art.

    摘要翻译: 一种用于制造井下工具的装置和方法,其降低制造成本并提高工具的性能。 带式模具组件包括铸造组件,带组件和中间带。 带式模具组件用于制造允许使用更大直径坯料的铸件,其移动更昂贵的铸造材料和使用更小的外径薄壁模具。 铸造组件设置在带组件内,并且中间带被装载在铸造组件的外表面和带组件的内表面之间产生的体积中。 中间带在铸造过程中为铸造组件提供支撑。 任选地,盖可以设置在坯料的顶部上,以防止在粘合剂材料和坯料的上部之间形成冶金结合。 这允许多余的粘合剂材料保持高纯度,使得其可以被再加工。 盖可以与带状模具组件或现有技术中已知的铸造组件一起使用。

    Acoustic Emission Toughness Testing For PDC, PCBN, Or Other Hard Or Superhard Material Inserts
    53.
    发明申请
    Acoustic Emission Toughness Testing For PDC, PCBN, Or Other Hard Or Superhard Material Inserts 有权
    用于PDC,PCBN或其他硬质或超硬材料插件的声发射韧性测试

    公开(公告)号:US20110246102A1

    公开(公告)日:2011-10-06

    申请号:US12754738

    申请日:2010-04-06

    申请人: Federico Bellin

    发明人: Federico Bellin

    IPC分类号: G01N29/14 G06F19/00

    摘要: An acoustic emissions testing device includes a testing sample, an acoustic sensor communicably coupled to the testing sample, and a load that is exerted on the sample. The sensor detects one or more acoustic events occurring within the sample. The acoustic transmits data to a data recorder, which includes a processor and storage medium for executing instructions provided by a software residing within the storage medium. Upon executing the instructions on the transmitted data, the toughness of the sample is objectively determined and can be ranked comparatively to the toughness of other samples. The instructions provide for categorizing the data into possible acoustic event points and background data points, interpolating a background noise curve, determining the actual acoustic event points, and calculating the area under each actual acoustic event point. In some embodiments, a graphical representation of the cumulative area for each actual acoustic event point is plotted against the corresponding load.

    摘要翻译: 声发射测试装置包括测试样本,可通信地耦合到测试样本的声学传感器以及施加在样本上的负载。 传感器检测样品内发生的一个或多个声学事件。 声音将数据传输到数据记录器,数据记录器包括用于执行由存储介质内的软件提供的指令的处理器和存储介质。 在对发送的数据执行指令时,客观地确定样品的韧性,并且可以与其他样品的韧性相当地排列。 指令提供将数据分类为可能的声学事件点和背景数据点,内插背景噪声曲线,确定实际声学事件点,以及计算每个实际声学事件点下的面积。 在一些实施例中,针对每个实际声学事件点的累积面积的图形表示相对于相应的负载绘制。

    Acoustic Emission Toughness Testing For PDC, PCBN, Or Other Hard Or Superhard Materials
    54.
    发明申请
    Acoustic Emission Toughness Testing For PDC, PCBN, Or Other Hard Or Superhard Materials 有权
    PDC,PCBN或其他硬质或超硬材料的声发射韧性测试

    公开(公告)号:US20110239764A1

    公开(公告)日:2011-10-06

    申请号:US12963913

    申请日:2010-12-09

    申请人: Federico Bellin

    发明人: Federico Bellin

    IPC分类号: G01N29/14

    摘要: An acoustic emissions testing device includes a pressurizable chamber, a rock sample, and one or ore acoustic sensors communicably coupled to the rock sample. The chamber includes a first chamber being pressurizable to a first pressure and a second chamber pressurizable to a second pressure. The rock sample is positioned within the pressurizable chamber such that a first portion of the sample is exposed to the first pressure and a second portion of the sample is exposed to the second pressure. The second pressure is increased to a threshold pressure, maintained at the threshold pressure for a time period, and then decreased. The acoustic sensors detect one or more acoustic events occurring within the rock sample. In certain embodiments, one or more of the intensity, the spatial location, and the propagating direction for one or more acoustic events are determinable. The system includes the testing device coupled to a recorder.

    摘要翻译: 声发射测试装置包括可加压室,岩石样品和可通信地耦合到岩石样品的一个或多个声学传感器。 该室包括可加压至第一压力的第一室和可加压至第二压力的第二室。 岩石样品位于可加压室内,使得样品的第一部分暴露于第一压力,并且样品的第二部分暴露于第二压力。 将第二压力增加到阈值压力,保持在阈值压力一段时间,然后减小。 声学传感器检测在岩石样品内发生的一个或多个声学事件。 在某些实施例中,可以确定一个或多个声学事件的强度,空间位置和传播方向中的一个或多个。 该系统包括耦合到记录器的测试装置。

    Self Positioning Of The Steel Blank In The Graphite Mold
    55.
    发明申请
    Self Positioning Of The Steel Blank In The Graphite Mold 有权
    石墨模具中钢坯的自定位

    公开(公告)号:US20110180230A1

    公开(公告)日:2011-07-28

    申请号:US13013365

    申请日:2011-01-25

    申请人: Gilles Gallego

    发明人: Gilles Gallego

    IPC分类号: B22D19/06 B22C9/00

    摘要: A down hole casting assembly and a method for assembling the down hole casting assembly. The down hole casting assembly includes a mold and a blank coupled to the mold. The mold includes an internal surface surrounding a cavity formed therein and one or more junk slot displacements formed along at least a portion of the internal surface. The junk slot displacement includes a top edge. The blank includes an upper portion, a lower portion, and a bottom edge extending from at least a portion of the upper portion to at least a portion of the lower portion. At least a portion of the bottom edge is coupleable to at least a portion of the top edge. The portion of the bottom edge that couples to the portion of the top edge is complementary in shape so that the blank is positionable within the cavity in a repeatable manner.

    摘要翻译: 井下铸造组件和组装井下铸造组件的方法。 井下铸造组件包括联接到模具的模具和坯件。 模具包括围绕其中形成的空腔的内表面和沿内表面的至少一部分形成的一个或多个垃圾槽位移。 垃圾槽位移包括顶部边缘。 坯料包括从上部的至少一部分延伸到下部的至少一部分的上部,下部和底部边缘。 底部边缘的至少一部分可与顶部边缘的至少一部分连接。 连接到顶部边缘的部分的底部边缘的部分的形状是互补的,使得坯料可以以可重复的方式定位在腔内。

    Synthetic Materials for PDC Cutter Testing or for Testing Other Superhard Materials
    56.
    发明申请
    Synthetic Materials for PDC Cutter Testing or for Testing Other Superhard Materials 失效
    用于PDC切割机测试或其他超硬材料的合成材料

    公开(公告)号:US20110146374A1

    公开(公告)日:2011-06-23

    申请号:US12916847

    申请日:2010-11-01

    IPC分类号: G01N3/42 G01N3/56 B24B41/00

    摘要: A target cylinder and a method for testing a superhard component thereon. The target cylinder includes a first end, a second end, and a sidewall extending from the first end to the second end. At least one of the second end and the sidewall is an exposed portion that makes contact with the superhard component to determine at least one property of the superhard component. The exposed portion comprises at least one synthetic material having at least one of a compressive strength raging from about 12 kpsi to about 30 kpsi, an abrasiveness ranging from about 1 Cerchars to about 6 Cerchars, and an iron content ranging from about 5 percent to about 10 percent. Optionally, the exposed portion further comprises a second material interveningly positioned between or within the synthetic material in a predetermined and repeatable pattern.

    摘要翻译: 目标气缸及其上测试超硬组分的方法。 目标气缸包括从第一端延伸到第二端的第一端,第二端和侧壁。 第二端和侧壁中的至少一个是与超硬部件接触以确定超硬部件的至少一个特性的暴露部分。 暴露部分包括至少一种合成材料,其具有从约12kpsi至约30kpsi的抗压强度碾磨,约1 Cerchars至约6 Cerchars的磨蚀性和约5%至约5%的铁含量中的至少一种 10%。 可选地,暴露部分还包括以预定和可重复的图案间隔地位于合成材料之间或内部的第二材料。