Abstract:
The present invention relates to a process for purifying an impure stream of caprolactam while recovering not only pure caprolactam but also medium-to-high pressure steam. Preferably, the stream of impure or crude caprolactam, which comprises at a minimum a substantial portion of water, is obtained from depolymerization of a polyamide-containing composition. The resulting purified caprolactam will have a purity greater than 90 weight percent and the recovered steam will have a temperature sufficiently high to provide a driving force for use with other equipment, for instance, heat exchange equipment.
Abstract:
The present invention provides an efficient process for the recovery of caprolactam from polycaprolactam-containing waste material. The present process for depolymerizing multi-component waste material comprising polycaprolactam and non-polycaprolactam components to form caprolactam comprises the step of: in the absence of added catalyst, contacting the multi-component waste material with superheated steam at a temperature of about 250null C. to about 400null C. and at a pressure within the range of about 1 atm to about 100 atm and substantially less than the saturated vapor pressure of water at the temperature wherein a caprolactam-containing vapor stream is formed. The formed caprolactam may then be used in the production of engineered resins and fibers.
Abstract:
The present invention provides a process for the preparation of purified caprolactam comprising the steps of: (a) depolymerizing polyamide-containing carpet in the presence of steam to obtain crude caprolactam and steam; (b) condensing or distilling said crude caprolactam and steam to form aqueous crude caprolactam comprising at least ten percent by weight water; (c) removing substantially all floating oil from the aqueous crude caprolactam so as to form a substantially floating oil-free aqueous crude caprolactam; (d) removing substantially all of said water from said substantially floating oil-free aqueous crude caprolactam; (e) distilling the resulting concentrated crude caprolactam at a pressure of less than about 8 mmHg and a temperature from about 110° C. to about 145° C. so as to form overheads and bottoms of the caprolactam; and (f) crystallizing the caprolactam overheads to obtain caprolactam crystals and mother liquor. The resulting purified caprolactam may then be used to make polycaprolactam which may then be used in engineered materials or spun into fiber.
Abstract:
Process for the preparation of a mixture of .epsilon.-caprolactam, 6-aminocaproic acid and 6-aminocaproic amide by heating an aqueous mixture containing ammonia and oligomers of 6-aminocaproic acid and/or of 6-aminocaproic amide, the aqueous mixture containing 0.5-7 wt. % of equivalent ammonia (calculated as NH.sub.3) and the temperature lying between 280.degree. C. and 330.degree. C., in which by "equivalent ammonia" is meant free ammonia and ammonia present in the form of a terminal amide group of one of the compounds present in the aqueous mixture.
Abstract:
The present invention provides an improved process for the recovery of caprolactam from polycaprolactam processing waste. The present process for depolymerizing polycaprolactam waste to form caprolactam comprises the step of: in the absence of added catalyst, contacting the polycaprolactam waste with superheated steam at a temperature of about 250.degree. C. to about 400.degree. C. and at a pressure within the range of about 1.5 atm to about 100 atm and substantially less than the saturated vapor pressure of water at the temperature wherein a caprolactam-containing vapor stream is formed.
Abstract:
The present invention provides an efficient process for the recovery of caprolactam from polycaprolactam-containing waste material. The present process for depolymerizing multi-component waste material comprising polycaprolactam and non-polycaprolactam components to form caprolactam comprises the step of: in the absence of added catalyst, contacting the multi-component waste material with superheated steam at a temperature of about 250.degree. C. to about 400.degree. C. and at a pressure within the range of about 1 atm to about 100 atm and substantially less than the saturated vapor pressure of water at the temperature wherein a caprolactam-containing vapor stream is formed. The formed caprolactam may then be used in the production of engineered resins and fibers.
Abstract:
A process for preparing caprolactam by cyclization of 6-aminocapronitrile in the presence of water at elevated temperature and in the presence or absence of a catalyst and a solvent, comprises a) removing from the cyclization reaction effluent ("reaction effluent I") caprolactam and all components boiling higher than caprolactam ("high boilers"), b) treating the high boilers of stage a) with phosphoric acid and/or polyphosphoric acid at from 200 to 350.degree. C. to obtain a reaction effluent II, and c) removing caprolactam formed and any 6-aminocapronitrile from reaction effluent II of stage b) to obtain separation from unconverted high boilers and acid used.
Abstract:
The present invention provides an efficient process for the recovery of caprolactam from polycaprolactam-containing waste material. The present process for depolymerizing multi-component waste material comprising polycaprolactam and non-polycaprolactam components to form caprolactam comprises the step of: in the absence of added catalyst, contacting the multi-component waste material with superheated steam at a temperature of about 250.degree. C. to about 400.degree. C. and at a pressure within the range of about 1 atm to about 100 atm and substantially less than the saturated vapor pressure of water at the temperature wherein a caprolactam- containing vapor stream is formed. The formed caprolactam may then be used in the production of engineered resins and fibers.
Abstract:
The present invention is for a method of preparing purified .epsilon.-caprolactam from carpet waste containing nylon-6. Contaminated .epsilon.-caprolactam is obtained by depolymerizing nylon-6 from carpet waste. A mixture of the contaminated .epsilon.-caprolactam and water is then hydrogenated in the presence of hydrogen and a hydrogenation catalyst in order to produce purified .epsilon.-caprolactam. The amount of contaminated .epsilon.-caprolactam in the mixture can be between 10 and 95% by weight.