Fe-based soft magnetic alloy, method of producing same and magnetic core
made of same
    72.
    发明授权
    Fe-based soft magnetic alloy, method of producing same and magnetic core made of same 失效
    铁基软磁合金,其制造方法和由其制成的磁芯

    公开(公告)号:US5522948A

    公开(公告)日:1996-06-04

    申请号:US217219

    申请日:1994-03-24

    CPC classification number: C22C45/02 H01F1/15308

    Abstract: An Fe-based soft magnetic alloy is consisted essentially of fine crystal grains constituting 50% or more of the alloy structure by area %. The Fe-based soft magnetic alloy has the composition substantially represented by the general formula: Fe.sub.100-a-b-c-d-e-f X.sub.a M.sub.b M'.sub.c A.sub.d Si.sub.e Z.sub.f (wherein X is at least one compound selected from the ceramic materials fusible when the composition is fused and rapidly quenched to form a rapidly cooled alloy, M is at least one element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W, M' is at least one element selected from the group consisting of Mn, elements in the platinum group, Ag, Au, Zn, Al, Ga, In, Sn, Cu and rare each elements, A is at least one element selected from among Co and Ni, Z is at least one element selected from the group consisting of B, C, P and Ge. Said a, b, c, d, e and f respectively satisfy 0.1.ltoreq.a.ltoreq.5, 0.1.ltoreq.b.ltoreq.10, 0.ltoreq.c.ltoreq.10, 0.ltoreq.d.ltoreq.40, 5.ltoreq.e.ltoreq.25, 2.ltoreq.f.ltoreq.20, 12.ltoreq.e+f.ltoreq.30, provided that all the numerals in the said formulae are in terms of atomic %). The inorganic compound represented by X of the above general formula makes the precipitating crystal grains super fine, thereby reducing dependence of the soft magnetic properties on the heat treatment temperature.

    Abstract translation: Fe基软磁性合金基本上由构成合金结构的50%以上的细晶粒占面积%构成。 Fe基软磁性合金的组成基本上由以下通式表示:Fe100-abcde-fXaMbM'cAdSieZf(其中X是选自当组合物熔融并迅速淬火形成快速淬火的陶瓷材料中的至少一种化合物 M是选自Ti,Zr,Hf,V,Nb,Ta,Cr,Mo和W中的至少一种元素,M'是选自Mn中的至少一种元素,Mn, 铂,Ag,Au,Zn,Al,Ga,In,Sn,Cu和稀有元素中的至少一种元素,A为选自Co和Ni中的至少一种元素,Z为选自B ,C,P和Ge,所述a,b,c,d,e和f分别满足0.1≤i≤5,0.1≤b≤10,0≤c≤10 ,0

    Fe-NI based soft magnetic alloys having nanocrystalline structure
    74.
    发明授权
    Fe-NI based soft magnetic alloys having nanocrystalline structure 失效
    具有纳米晶体结构的Fe-NI基软磁合金

    公开(公告)号:US5340413A

    公开(公告)日:1994-08-23

    申请号:US896505

    申请日:1992-06-02

    Applicant: Ronald Martis

    Inventor: Ronald Martis

    CPC classification number: H01F1/15341 C22C45/008 H01F1/15308 H01F1/15333

    Abstract: Fe-Ni based soft magnetic alloys having nanocrystalline particles substantially uniformly distributed throughout an amorphous matrix are disclosed. The soft magnetic alloys of the present invention may be represented by the general formula:(Fe.sub.1-x Ni.sub.x).sub.a M.sub.b (B.sub.1-y Si.sub.y).sub.cwhere M is a metal chosen from the group consisting of Mo, Cr, Hf, Nb, Ta, Ti, V, W, Zr. The quantity "x" is between about 0.2 and about 0.9; a is between about 60 and 90; b is between about 0.1 and 10; y is between 0 and 0.5; and c is between about 0.1 and about 30, with the stipulation that all the elements, plus impurities, add up to 100. Also described is a process for making the nanocrystalline alloys and for optimizing certain magnetic properties of said alloys via a two step anneal.

    Abstract translation: 公开了具有基本均匀分布在整个无定形基质中的纳米晶粒子的Fe-Ni基软磁合金。 本发明的软磁性合金可以由通式(Fe1-xNix)aMb(B1-ySiy)c表示,其中M是选自Mo,Cr,Hf,Nb,Ta,Ti ,V,W,Zr。 数量“x”在约0.2和约0.9之间; a在约60和90之间; b为约0.1至10; y在0和0.5之间; 并且c在约0.1和约30之间,规定所有元素和杂质加起来为100.还描述了制备纳米晶合金并通过两步退火来优化所述合金的某些磁特性的方法 。

    Iron-nickel based high permeability amorphous alloy
    75.
    发明授权
    Iron-nickel based high permeability amorphous alloy 失效
    铁镍基高磁导率非晶态合金

    公开(公告)号:US5338376A

    公开(公告)日:1994-08-16

    申请号:US070525

    申请日:1993-06-03

    CPC classification number: H01F1/15308 C22C45/02

    Abstract: This invention relates to a Fe-Ni based high permeability amorphous alloy consisting of, in atom percent Ni 30-45%, Cr 0.5-1.2%, Si 5-14%, B 5-15%, P 1.0-3.0%, the balance Fe and inevitable impurities. The alloy is made by the rapid quenching melt method. It can be heat-treated in air and the excellent magnetic properties can be obtained as follows: B.sub.10 7900 Gs, B.sub.r 7500 Gs, H.sub.C 0.008 Oe, u.sub.m 68.times.10.sup.4. The present alloy is applied to make various magnetic devices which are used in electric apparatus and equipments.

    Abstract translation: 本发明涉及一种Fe-Ni基高磁导率非晶合金,其原子百分比为Ni 30-45%,Cr 0.5-1.2%,Si 5-14%,B 5-15%,P 1.0-3.0%, 平衡Fe和不可避免的杂质。 该合金由快速淬火熔融法制成。 可以在空气中进行热处理,可以得到如下优异的磁性:B10 7900 Gs,Br 7500 Gs,HC 0.008 Oe,68×104。 应用本合金制造用于电气设备和设备的各种磁性装置。

    Metallic glasses having a combination of high permeability, low
coercivity, low ac core loss, low exciting power and high thermal
stability
    76.
    发明授权
    Metallic glasses having a combination of high permeability, low coercivity, low ac core loss, low exciting power and high thermal stability 失效
    具有高磁导率,低矫顽力,低交流磁芯损耗,低激励功率和高热稳定性组合的金属玻璃

    公开(公告)号:US5284528A

    公开(公告)日:1994-02-08

    申请号:US807308

    申请日:1991-12-13

    CPC classification number: H01H83/144 H01F1/15308

    Abstract: Metallic glasses having high permeability, low coercivity, low ac core loss, low exciting power, and high thermal stability are disclosed. The metallic glasses are substantially completely glassy and consist essentially of about 71 to 79 atom percent iron, about 1 to 6 atom percent of at least one member selected from the group consisting of chromium, molybdenum, tungsten, vanadium, niobium, tantalum, titanum, zirconium and hafnium, about 12 to 24 atom percent boron, about 1 to 8 atom percent silicon, 0 to about 2 atom percent carbon, plus incidental impurities, the total of boron, silicon and carbon present ranging from about 18 to 28 atom percent. The alloy is heat treated at a temperature and for a time sufficient to achieve stress relief without inducing precipitation of discrete particles therein. Such a metallic glass alloy is especially suited for use in devices requiring high response to weak magnetic fields, such as ground fault interruptors and current/potential transformers.

    Abstract translation: 公开了具有高磁导率,低矫顽力,低交流磁芯损耗,低激励功率和高热稳定性的金属玻璃。 金属玻璃基本上完全是玻璃状的,基本上由约71至79原子%的铁,约1至6原子%的至少一种选自铬,钼,钨,钒,铌,钽,钛, 锆和铪,约12至24原子百分比的硼,约1至8原子%的硅,0至约2原子百分比的碳,附加的杂质,硼,硅和碳的总和范围为约18至28原子百分比。 该合金在足以实现应力消除的温度下进行热处理,而不会在其中引起离散的颗粒的沉淀。 这种金属玻璃合金特别适用于需要对弱磁场高响应的器件,例如接地故障中断器和电流/电位变压器。

    Heat treatment process and soft magnetic alloys produced thereby
    77.
    发明授权
    Heat treatment process and soft magnetic alloys produced thereby 失效
    由此产生热处理工艺和软磁合金

    公开(公告)号:US5252144A

    公开(公告)日:1993-10-12

    申请号:US787495

    申请日:1991-11-04

    Inventor: Ronald J. Martis

    Abstract: The present invention relates to a novel heat treatment process, and the alloy products produced thereby. The heat treatment process includes heating an alloy at a temperature and for a time sufficient to cause crystallization, cooling the alloy at a rate greater than about 10.degree. C. per minute, preferably greater than about 50.degree. C. per minute, and most preferably greater than about 100.degree. C. per minute. Alloys of many compositions and having either amorphous, surface crystallized or partially bulk crystallized structure may be beneficially treated. Alloy strips and cores heat treated according to the present invention display B-H loops which display a discontinuous change in slope at near zero field conditions. Alloy strips which have been heat treated according to the present invention display greatly increased resonant output voltages and are particularly useful as resonant markers in article surveillance systems. Cores which have been heat treated according to the present invention display constant permeabilities up to about 1 MHz and are particularly useful as EMI filters and high frequency transformers.

    Abstract translation: 本发明涉及一种新型的热处理方法及其制造的合金制品。 热处理方法包括在足以引起结晶的温度和时间内加热合金,以大于约10℃/分钟,优选大于约50℃/分钟的速率冷却合金,最优选地 大于约100℃/分钟。 可以有益地处理许多组合物并具有无定形,表面结晶或部分块状结晶结构的合金。 根据本发明热处理的合金条和芯显示出在接近零场条件下显示斜率不连续变化的B-H环。 根据本发明已被热处理的合金带显示出大大增加的谐振输出电压,并且特别可用作物品监视系统中的谐振标记。 已经根据本发明进行了热处理的核心显示高达约1MHz的恒定渗透率,并且特别适用于EMI滤波器和高频变压器。

    Fe-based soft magnetic alloy
    78.
    发明授权
    Fe-based soft magnetic alloy 失效
    铁基软磁合金

    公开(公告)号:US5225006A

    公开(公告)日:1993-07-06

    申请号:US713592

    申请日:1991-06-11

    CPC classification number: H01F1/15308

    Abstract: Fe-based soft magnetic alloy having excellent soft magnetic characteristics with high saturated magnetic flux density, characterized in that it has fine crystal grains and is expressed by the general formula:Fe.sub.100-a-b-c-d M.sub.a M'.sub.b Y.sub.c N.sub.dwhere M is at one or more selected from Cu, Ag, Au, Zn, Sn, Pb, Sb, and Bi;M' is at least one or more selected from the elements of Groups IVa, Va, VIa of the periodic table, or Mn, Co, Ni, and Al,Y is at least one or more selected from Si, P, or B, and wherein "a", "b", "c" and "d" expressed in at. % are as follows:0.01.ltoreq.a.ltoreq.50.1.ltoreq.b.ltoreq.1015.ltoreq.c.ltoreq.280

    Abstract translation: 具有优异的软磁特性且饱和磁通密度高的铁基软磁性合金,其特征在于具有微细的晶粒,并由通式Fe100-abcd Ma M'b Yc Nd表示,其中M在一个或多个 选自Cu,Ag,Au,Zn,Sn,Pb,Sb和Bi; M'为选自元素周期表第Ⅳa,Ⅴa,Ⅵa族元素中的至少一种,或Mn,Co,Ni和Al,Y为选自Si,P或B中的至少一种或多种, 并且其中以a表示的“a”,“b”,“c”和“d” %如下:0.01

    Fe-based soft magnetic alloy
    79.
    发明授权
    Fe-based soft magnetic alloy 失效
    铁基软磁合金

    公开(公告)号:US5192375A

    公开(公告)日:1993-03-09

    申请号:US675057

    申请日:1991-03-26

    CPC classification number: C22C45/02 H01F1/15308

    Abstract: An Fe-based soft magnetic alloy essentially consisting of an Fe-based alloy including fine crystal grains used for such as a magnetic core. An average size of the fine crystal grains is controlled to 300.ANG. or less. Each of the fine crystal grains is composed of a body-centered cubic phase at least partially including a super lattice. This alloy has a high saturation flux density and excellent soft magnetic characteristics such as a low iron loss and a high magnetic permeability. This alloy is suitable as a core material for various kinds of choke coils.

    Abstract translation: 一种Fe基软磁合金,其基本上由包括用于磁芯的细晶粒的Fe基合金组成。 将细晶粒的平均尺寸控制在300以下。 每个细晶粒由至少部分包括超晶格的体心立方相组成。 该合金具有高饱和磁通密度和优异的软磁特性,例如低铁损和高磁导率。 该合金适用于各种扼流圈的芯材。

    Fine-crystalline iron-based alloy core for an interface transformer
    80.
    发明授权
    Fine-crystalline iron-based alloy core for an interface transformer 失效
    用于接口变压器的精细晶体铁基合金芯

    公开(公告)号:US5074932A

    公开(公告)日:1991-12-24

    申请号:US497927

    申请日:1990-03-23

    CPC classification number: H01F3/00 H01F1/15308

    Abstract: In an ISDN digital communications system, the transmission between the network termination and the terminal equipment ensues via what is referred to as the S.sub.o interface, on the basis of interface transformers. Since the power supply of the terminal equipment likewise partly ensues via these transformers, a current asymmetry in the lines results in a pre-magnetization of the transformers. Thus, the ISDN demands made of the transformers must also be satisfied given a DC pre-magnetization. Compact transformers having a simple winding format that satisfy the ISDN demands are set forth, the transformers utilizing a magnetic core having a fine-crystalline iron-based alloy with an iron part of more than 60 atomic %, the structure thereof being more than 50% fine-crystalline grains having a grain size of less than 100 nm and having a remanence ratio of less than 0.2 and a permeability in the range from 20,000 to 50,000, and an inductance of less than 100 pF.

    Abstract translation: 在ISDN数字通信系统中,基于接口变压器,网络终端与终端设备之间的传输通过所谓的So接口进行。 由于终端设备的电源同样部分地经由这些变压器,所以线路中的电流不对称导致变压器的预磁化。 因此,考虑到直流预磁化,也需要满足变压器的ISDN要求。 阐述了具有满足ISDN要求的简单绕组形式的紧凑型变压器,该变压器利用具有铁部分大于60原子%的细晶铁基合金的磁芯,其结构大于50% 晶粒尺寸小于100nm,剩磁比小于0.2,导磁率在20,000-500,000,电感小于100pF的细晶粒。

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