Abstract:
Provided are a soft magnetic core having an excellent high current DC biased characteristic and an excellent core loss characteristic and a manufacturing method thereof. The method includes the steps of: after classifying nanocrystalline grains obtained by grinding metal ribbons prepared by using a rapid solidification process (RSP), mixing alloy powders so that a particle size distribution is configured to have a particle size of 75˜100 μm with 10˜85 wt %, a particle size of 50˜75 μm with 10˜70 wt %, and a particle size 5˜50 μm with 5˜20 wt %, to thus prepare the soft magnetic cores by using nanocrystalline alloy powders having an excellent high current DC biased characteristic and an excellent core loss characteristic.
Abstract:
A manufacturing method of an amorphous soft magnetic core using a Fe-based amorphous metallic powder includes size-sorting an amorphous metallic powder obtained by pulverizing an amorphous ribbon prepared by a rapid solidification process (RSP) and then using the amorphous metallic powder having a particle size distribution so as to comprise 10 to 85 wt. % of powder having a particle size of 75 to 100 μm, 10 to 70 wt. % of powder having a particle size of 50 to 75 μm, and 5 to 20 wt. % of powder having a particle size of 5 to 50 μm to manufacture an amorphous soft magnetic core with excellent high-current DC bias characteristic and good core loss characteristic.