Abstract:
Inductive components, such as transformers, can be improved by the inclusion of a magnetic core. However the benefit of having a core is lost if the core enters magnetic saturation. One way to avoid saturation is to provide a bigger core, but this is costly in the context of integrated electronic circuits. The inventor realized that the flux magnetic flux density varies with position in a magnetic core within an integrated circuit, causing parts of the magnetic core to saturate earlier than other parts. This reduces the ultimate performance of the magnetic core. This disclosure provides structures that delay the onset of early saturation, enabling a transformer to handle more power.
Abstract:
The disclosure relates to the manufacture of inductive components, in particular transformers, using a combination of microfabrication techniques and discrete component placement. By using a prefabricated core, the core may be made much thicker than one that is deposited using microfabrication techniques. As such, saturation occurs later and the efficiency of the transformer is improved. This is done at a much lower cost than the cost of producing a thicker core by depositing multiple layers using microfabrication techniques.