公开(公告)号：US06513414B1

公开(公告)日：2003-02-04

申请号：US09385706

申请日：1999-08-30

申请人： Denys Denney ,  Jose D. M. Contreras

发明人： Denys Denney ,  Jose D. M. Contreras

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429 ,  Y10T83/343

摘要： A method for shaping a slab of compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from one surface uses a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. At least a portion of the compressed material within the recesses is then cut from the surface of the slab by the blade just as the slab emerges from between the compression roller and the support surface. The cut portions then are removed leaving a profile-cut surface with cut-out portions corresponding in pattern and shape to the recesses provided on the moving patterned platform. Depending upon the compression factor of the material, the cut-out portions will substantially correspond in depth to the recesses provided on the moving patterned platform.

摘要翻译： 通过从一个表面切割材料的一部分来形成可压缩或多孔聚合物材料（例如聚氨酯泡沫）的板坯的方法使用压缩辊，支撑表面，叶片和插入在压缩辊和压缩辊之间的移动的图案化平台 支撑面。 移动的图案平台，优选地是环形带或一系列互连的面板，限定了至少一个凹部，并且可以限定复杂或简单形状的凹陷的图案，并且在各种深度处。 当细胞聚合物材料的板被压缩在压缩辊和支撑表面之间时，一部分材料填充移动的图案化带中的凹部或凹部。 当板坯从压缩辊和支撑表面之间出现时，凹槽内的至少一部分压缩材料然后从板的表面切割。 然后移除切割部分，留下具有对应于图案和形状的切口部分的轮廓切割表面到设置在移动图案化平台上的凹部。 取决于材料的压缩系数，切口部分将基本上对应于设置在移动的图案化平台上的凹部。

公开(公告)号：US6142053A

公开(公告)日：2000-11-07

申请号：US899398

申请日：1997-07-23

申请人： Denys Denney ,  Jose D. M. Contreras

发明人： Denys Denney ,  Jose D. M. Contreras

IPC分类号： B26D3/28 ,  B26D7/08 ,  B29C67/20

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429 ,  Y10T83/343

摘要： A method for shaping a slab of compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from one surface uses a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. At least a portion of the compressed material within the recesses is then cut from the surface of the slab by the blade just as the slab emerges from between the compression roller and the support surface. The cut portions then are removed leaving a profile-cut surface with cut-out portions corresponding in pattern and shape to the recesses provided on the moving patterned platform. Depending upon the compression factor of the material, the cut-out portions will substantially correspond in depth to the recesses provided on the moving patterned platform.

摘要翻译： 通过从一个表面切割材料的一部分来形成可压缩或多孔聚合物材料（例如聚氨酯泡沫）的板坯的方法使用压缩辊，支撑表面，叶片和插入在压缩辊和压缩辊之间的移动的图案化平台 支撑面。 移动的图案平台，优选地环形带或一系列互连的面板限定了至少一个凹部，并且可以限定复杂或简单形状的凹陷的图案，并且在各种深度处。 当细胞聚合物材料的板被压缩在压缩辊和支撑表面之间时，一部分材料填充移动的图案化带中的凹部或凹部。 当板坯从压缩辊和支撑表面之间出现时，凹槽内的至少一部分压缩材料然后从板的表面切割。 然后移除切割部分，留下具有对应于图案和形状的切口部分的轮廓切割表面到设置在移动图案化平台上的凹部。 取决于材料的压缩系数，切口部分将基本上对应于设置在移动的图案化平台上的凹部。

公开(公告)号：US06546836B1

公开(公告)日：2003-04-15

申请号：US08899292

申请日：1997-07-23

申请人： Denys Denney ,  Jose D. M. Contreras

发明人： Denys Denney ,  Jose D. M. Contreras

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/343 ,  Y10T83/6584 ,  Y10T83/6606 ,  Y10T83/6633 ,  Y10T83/9493

摘要： An apparatus for continuously shaping a compressible or cellular polymer material, such as polyurethane foam, by cutting portions of the material from a surface of a slab of the material includes a compression roller, a support surface, a blade and a moving patterned platform interposed between the compression roller and the support surface. The moving patterned platform, preferably an endless belt or a series of interconnected panels, defines at least one recess, and may define a pattern of recesses of complex or simple shapes and at various depths. When the slab of cellular polymer material is compressed between the compression roller and the support surface, a portion of the material fills the recess or recesses in the moving patterned belt. The blade then transversely cuts from the surface of the slab a portion of the material within the recesses in the platform just as the slab emerges from between the compression roller and the support surface. After the cut portions are removed, the resulting product has a profile-cut surface with cut-out portions corresponding in mirror image to the pattern and shape of the recesses. Depending upon the compression factor of the material, the cut-out portions will substantially correspond in depth to the recesses provided on the moving patterned platform.

摘要翻译： 用于通过从材料的板坯的表面切割材料的一部分来连续地成形可压缩或多孔聚合物材料（例如聚氨酯泡沫）的装置包括压缩辊，支撑表面，叶片和介于 压缩辊和支撑表面。 移动的图案平台，优选地是环形带或一系列互连的面板，限定了至少一个凹部，并且可以限定复杂或简单形状的凹陷的图案，并且在各种深度处。 当细胞聚合物材料的板被压缩在压缩辊和支撑表面之间时，一部分材料填充移动的图案化带中的凹部或凹部。 随着板坯从压缩辊和支撑表面之间出现，叶片然后从平板的表面横向切割在平台的凹部内的材料的一部分。 在切割部分被去除之后，所得到的产品具有轮廓切割表面，其切口部分对应于镜像中的凹部的图案和形状。 取决于材料的压缩系数，切口部分将基本上对应于设置在移动的图案化平台上的凹部。

公开(公告)号：US06235391B1

公开(公告)日：2001-05-22

申请号：US09440532

申请日：1999-11-15

申请人： Jose D. M. Contreras ,  Denys Denney ,  Vincent Scattolino

发明人： Jose D. M. Contreras ,  Denys Denney ,  Vincent Scattolino

IPC分类号： D01F670

CPC分类号： D01F6/70 ,  B68G1/00 ,  Y10T428/249953 ,  Y10T428/2918 ,  Y10T428/2925 ,  Y10T428/2936

摘要： A resilient material shaped into a bent strand with a preferred length from 1.5 to 7 inches forms a filling element for cushions, pillows and upholstered articles. The strand may be bent so as to have a Z-shape or an S-shape or a V-shape or a C-shape along a portion of its length. The length of the strand is greater than its nominal cross-sectional thickness. A quantity of filling elements (e.g., the filling material), preferably formed from flexible, open cell polyurethane foam, is inserted or blown into a casing for a cushion, pillow or upholstered article. Following compression, the filling elements rebound substantially to their uncompressed state without clumping together or leaving pockets within the casing.

摘要翻译： 成形为弯曲的股线的优选长度为1.5至7英寸的弹性材料形成用于衬垫，枕头和软垫制品的填充元件。 股线可以沿其长度的一部分弯曲成Z形或S形或V形或C形。 股线的长度大于其标称横截面厚度。 优选由柔性开孔聚氨酯泡沫形成的填充元件（例如，填充材料）的量被插入或吹入用于衬垫，枕头或软垫制品的套管中。 在压缩之后，填充元件基本上回弹到它们的未压缩状态，而不会聚集在一起或在壳体内留下凹坑。

公开(公告)号：USD395780S

公开(公告)日：1998-07-07

申请号：US70448

申请日：1997-05-08

申请人： Denys Denney ,  Jose D. M. Contreras

设计人： Denys Denney ,  Jose D. M. Contreras

公开(公告)号：USD416740S

公开(公告)日：1999-11-23

申请号：US95137

申请日：1998-10-16

申请人： Denys Denney ,  Vincent Scattolino ,  Robert Vitelli ,  Michael Hnatow

设计人： Denys Denney ,  Vincent Scattolino ,  Robert Vitelli ,  Michael Hnatow

公开(公告)号：USD414066S

公开(公告)日：1999-09-21

申请号：US94090

申请日：1998-09-25

申请人： Denys Denney

设计人： Denys Denney

公开(公告)号：USD404239S

公开(公告)日：1999-01-19

申请号：US86393

申请日：1998-04-13

申请人： Denys Denney

设计人： Denys Denney

公开(公告)号：US5749993A

公开(公告)日：1998-05-12

申请号：US595573

申请日：1996-02-01

申请人： Denys Denney ,  Jose de Jesus Munoz Contreras ,  Vincenzo A. Bonaddio ,  David M. Johnsin

发明人： Denys Denney ,  Jose de Jesus Munoz Contreras ,  Vincenzo A. Bonaddio ,  David M. Johnsin

IPC分类号： B60N3/04 ,  B26D3/28 ,  B29C51/00 ,  B60R13/08 ,  B26D1/02 ,  B28B11/14 ,  B32B31/04

CPC分类号： B60R13/08 ,  B26D3/281 ,  B60R13/083 ,  Y10T156/1031 ,  Y10T156/1052 ,  Y10T83/0429

摘要： A thermal and acoustic barrier for automotive floor pan carpeting is made by cutting synthetic foam sheet in a continuous process to create a foam surface complementary to the three dimensional shape of the floor pan surface. The cut foam sheet is bonded to the underside of the carpeting and installed with the complementary foam surface facing the floor pan.

摘要翻译： 用于汽车地板地毯的热和隔音屏障是通过在连续工艺中切割合成泡沫板制成的，以产生与地板盘表面的三维形状互补的泡沫表面。 切割的泡沫片材结合到地毯的下侧，并且将互补的泡沫表面安装在面对地板盘上。

公开(公告)号：US06668698B1

公开(公告)日：2003-12-30

申请号：US09313615

申请日：1999-05-18

申请人： Denys Denney

发明人： Denys Denney

IPC分类号： B26D708

CPC分类号： B26D3/281 ,  B29C44/5654 ,  Y10T83/0296 ,  Y10T83/0429

摘要： A method for shaping a slab of polyurethane foam (80) cuts portions of the foam material from one surface. A moving patterned platform (32) is interposed in a gap formed between a compression roller (56) and a drive roller (18) and defines at least one recess (36). The slab is introduced into the gap and foam material is compressed into the recess. At least a portion of the compressed material within the recess is then cut from the surface of the slab by a blade (76) just as the slab emerges from the gap to produce a profile-cut surface with a shaped portion corresponding to the shape of the recess in the patterned platform.

摘要翻译： 用于成型聚氨酯泡沫板（80）的方法从一个表面切割泡沫材料的部分。 移动的图案化平台（32）插入形成在压缩辊（56）和驱动辊（18）之间的间隙中并且限定至少一个凹部（36）。 板坯被引入到间隙中，泡沫材料被压入凹槽中。 然后，当板坯从间隙中出来时，凹槽内的至少一部分压缩材料从板坯的表面被切割，以形成轮廓切割表面，其中成形部分对应于 图案平台中的凹槽。