Abstract:
A method of manufacturing a component suitable for use in a gas turbine engine, comprising the steps of forming the component from a substrate having a first surface and a second surface, forming at least one aperture through the substrate from the first surface to the second surface having a first open area, applying a first coating to at least one of the first surface and the second surface adjacent to the at least one aperture, the aperture remaining at least partially unobstructed by the first coating, applying a second coating to the first coating adjacent to the at least one aperture, the aperture remaining at least partially unobstructed by the second coating, and removing the second coating from the aperture, leaving most or all of the first coating to define a second open area which is smaller than the first open area. In a further aspect, a method of repairing a component suitable for use in a gas turbine engine, the method comprising the steps of removing coatings from the component, repairing any defects in the substrate of the component, and applying coatings as described herein.