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公开(公告)号:US11498253B2
公开(公告)日:2022-11-15
申请号:US16437164
申请日:2019-06-11
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Ethan David Stiefel , Gene Michael Altonen , Brandon Michael Birchmeier , Brian Matthew Burns
Abstract: Systems and approaches for controlling an injection molding machine having a first configuration and a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for a portion of an injection cycle of an injection molding machine having a second configuration and operating the injection molding machine having the first configuration to inject a molten material into the mold cavity. While operating the injection molding machine having the first configuration, the obtained pattern is used to control a portion of the injection cycle.
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公开(公告)号:US11440230B2
公开(公告)日:2022-09-13
申请号:US16364966
申请日:2019-03-26
Applicant: IMFLUX INC.
Inventor: William Francis Lawless, III , Brandon Michael Birchmeier , Brian Matthew Burns , Gene Michael Altonen , Ethan David Stiefel , Bryler Collins
Abstract: A method of determining melt flow front travel in a molding apparatus includes setting a sensor threshold, receiving a sensor amount as an output from a sensor monitoring a nozzle of the molding apparatus, and determining that the sensor amount exceeds the sensor threshold. The method further includes receiving a screw location, calculating a travel distance of the screw from the screw location, and calculating melt flow front travel based on the travel distance of the screw. The method further includes receiving, via an interface, an operator generated value for the desired melt flow front travel to be reached, and sending, via an interface, an analog or digital output after the operator generated value has been reached. A method of detecting a leaking condition of a check valve is also included.
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公开(公告)号:US20190389112A1
公开(公告)日:2019-12-26
申请号:US16437164
申请日:2019-06-11
Applicant: IMFLUX INC
Inventor: Bryler Collins , Ethan David Stiefel , Gene Michael Altonen , Brandon Michael Birchmeier , Brian Matthew Burns
Abstract: Systems and approaches for controlling an injection molding machine having a first configuration and a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for a portion of an injection cycle of an injection molding machine having a second configuration and operating the injection molding machine having the first configuration to inject a molten material into the mold cavity. While operating the injection molding machine having the first configuration, the obtained pattern is used to control a portion of the injection cycle.
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公开(公告)号:US20190389111A1
公开(公告)日:2019-12-26
申请号:US16437160
申请日:2019-06-11
Applicant: IMFLUX INC.
Inventor: Ethan David Stiefel , Bryler Collins , Gene Michael Altonen , Brian Matthew Burns , Brandon Michael Birchmeier
Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity, and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.
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公开(公告)号:US20190308353A1
公开(公告)日:2019-10-10
申请号:US16364966
申请日:2019-03-26
Applicant: IMFLUX INC.
Inventor: William Francis Lawless, III , Brandon Michael Birchmeier , Brian Matthew Burns , Gene Michael Altonen , Ethan David Stiefel , Bryler Collins
Abstract: A method of determining melt flow front travel in a molding apparatus includes setting a sensor threshold, receiving a sensor amount as an output from a sensor monitoring a nozzle of the molding apparatus, and determining that the sensor amount exceeds the sensor threshold. The method further includes receiving a screw location, calculating a travel distance of the screw from the screw location, and calculating melt flow front travel based on the travel distance of the screw. The method further includes receiving, via an interface, an operator generated value for the desired melt flow front travel to be reached, and sending, via an interface, an analog or digital output after the operator generated value has been reached. A method of detecting a leaking condition of a check valve is also included.
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公开(公告)号:US20230031650A1
公开(公告)日:2023-02-02
申请号:US17960739
申请日:2022-10-05
Applicant: IMFLUX INC.
Inventor: Ethan David Stiefel , Bryler Collins , Gene Michael Altonen , Brian Matthew Burns , Brandon Michael Birchmeier
Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity , and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.
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公开(公告)号:US20210206041A1
公开(公告)日:2021-07-08
申请号:US17125277
申请日:2020-12-17
Applicant: IMFLUX INC.
Inventor: Gene Michael Altonen , Bryler Collins , Ethan David Stiefel , Herbert Kenneth Hanson, III , William Francis Lawless, III
IPC: B29C45/77
Abstract: A method and system for adjusting melt pressure in an injection molding material that allows calculating a melt pressure of a molten plastic material to be injected and based on the calculated melt pressure and a desired melt pressure adjusting operation of an injection molding machine. This control of an injection molding cycle using the method and system of plastic melt pressure determination allows production of parts of increased quality and consistency.
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公开(公告)号:US20230041317A1
公开(公告)日:2023-02-09
申请号:US17970217
申请日:2022-10-20
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Ethan David Stiefel , Gene Michael Altonen , Brandon Michael Birchmeier , Brian Matthew Burns
Abstract: Systems and approaches for controlling an injection molding machine having a first configuration and a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for a portion of an injection cycle of an injection molding machine having a second configuration and operating the injection molding machine having the first configuration to inject a molten material into the mold cavity. While operating the injection molding machine having the first configuration, the obtained pattern is used to control a portion of the injection cycle.
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公开(公告)号:US11491694B2
公开(公告)日:2022-11-08
申请号:US16437160
申请日:2019-06-11
Applicant: IMFLUX INC.
Inventor: Ethan David Stiefel , Bryler Collins , Gene Michael Altonen , Brian Matthew Burns , Brandon Michael Birchmeier
Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include obtaining a pattern for the injection cycle, operating the injection molding machine to inject a molten material into the mold cavity, and measuring a cavity pressure value of the mold cavity during the mold cycle. Upon measuring a nominal cavity pressure value, a pattern recognition portion of the injection cycle that is at least partially dependent on the obtained pattern commences where a driving force being exerted on the molten material is adjusted such that the measured cavity pressure matches the obtained pattern for the injection cycle.
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公开(公告)号:US20200078999A1
公开(公告)日:2020-03-12
申请号:US16562510
申请日:2019-09-06
Applicant: IMFLUX INC.
Inventor: Bryler Collins , Ethan David Stiefel , Brandon Michael Birchmeier
IPC: B29C45/77
Abstract: Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include injecting a molten polymer into the mold cavity according to the injection cycle using a screw that moves from a first position to a second position. Upon completion of the injection cycle, a recovery profile commences where the screw is moved to the first position. Using a sensor, at least one variable is measured during the recovery profile. At least one operational parameter of the injection molding machine is adjusted based on the at least one measured variable during the recovery profile.
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