公开(公告)号：US08967927B2

公开(公告)日：2015-03-03

申请号：US12830121

申请日：2010-07-02

申请人： Hideaki Onozuka ,  Koji Utsumi ,  Toshio Yamanaka ,  Masayuki Kyoi

发明人： Hideaki Onozuka ,  Koji Utsumi ,  Toshio Yamanaka ,  Masayuki Kyoi

IPC分类号： B23Q11/00 ,  B23B47/00 ,  B23Q5/40

CPC分类号： B23Q11/0035 ,  B23Q5/40 ,  Y10T408/76 ,  Y10T409/304312 ,  Y10T409/304536 ,  Y10T409/304592 ,  Y10T409/30868 ,  Y10T409/309576

摘要： The table on which a workpiece is put can travel on a guide rail mechanism relative to a working head with a cutting tool mounted thereon. The table is connected through a nut to a ball screw part to move in an axial direction thereof as the ball screw part rotates. One end of the ball screw part is supported by a bearing and the other end is connected to a servomotor to be rotationally driven. A hollow part is provided in the table to receive therein a damper mechanism part, which comprises a spring, a damper, and a weight, the table and the weight being arranged to enable traveling separately on guide rails. Thereby, even when the workpiece is heavy, the weight can move relative to the table to effectively damp vibrations of the table in a feed direction.

摘要翻译： 放置工件的工作台可以相对于工作头在导轨机构上行进，并安装有切削工具。 当滚珠丝杠部分旋转时，工作台通过螺母连接到滚珠丝杠部分以沿轴向方向移动。 滚珠丝杠部分的一端由轴承支撑，另一端连接到伺服电机以进行旋转驱动。 在桌子中设置中空部分以容纳阻尼器机构部件，该减震器机构部件包括弹簧，阻尼器和重物，所述工作台和重物被配置成使得能够在导轨上单独行驶。 因此，即使当工件重时，重量可相对于工作台移动，以有效地减小工作台在进给方向上的振动。

公开(公告)号：US20080215177A1

公开(公告)日：2008-09-04

申请号：US11964114

申请日：2007-12-26

申请人： Koji Utsumi ,  Masayuki Kyoi

发明人： Koji Utsumi ,  Masayuki Kyoi

IPC分类号： G06F17/00

CPC分类号： B23Q17/0976 ,  B23C2250/16 ,  B23Q17/005 ,  B23Q17/0938

摘要： Using parameters such as diameters of a rough cutter and a finishing cutter, a position of a tool at cutting work completion in a rough work, a finishing cutting area, specifications of a rotating tool (the number of cutting edges, a cutting force eigenvalue, a compliance transfer function), etc., a cutting force acting on a cutting edge of the rotating tool is found, and results thereof are made use of to analyze a characteristic equation being a loop transfer function of a vibration system composed of the rotating tool and a work, whereby it is possible to predict presence of generation of self-excited vibration of the finishing cutter performed after a rough work in a shoulder cutting work. Thereby, the rotating tool operates stably in a finishing work and besides shoulder cutting of a work can be performed in a high work efficiency.

摘要翻译： 使用诸如粗切割机和精加工刀具的直径的参数，在粗加工中切割加工完成时的刀具的位置，精加工切割区域，旋转刀具的规格（切削刃数量，切削力特征值， 符合传递函数）等，发现作用在旋转工具的切削刃上的切削力，并且使用其结果来分析作为由旋转工具构成的振动系统的循环传递函数的特性方程 以及可以预测在肩部切割作业中粗加工后进行的精加工刀具的自激振动的产生的存在的工作。 因此，旋转工具在精加工中稳定地​​工作，并且可以以高的工作效率进行工件的肩部切割。

公开(公告)号：US20100129169A1

公开(公告)日：2010-05-27

申请号：US12625149

申请日：2009-11-24

申请人： Masayuki Kyoi ,  Hideaki Onozuka ,  Koji Utsumi ,  Ippei Kono

发明人： Masayuki Kyoi ,  Hideaki Onozuka ,  Koji Utsumi ,  Ippei Kono

IPC分类号： B23B51/08

CPC分类号： B23B51/105 ,  B23B29/14 ,  B23B51/102 ,  B23B2220/08 ,  B23B2270/24 ,  Y10T407/1946 ,  Y10T408/34 ,  Y10T408/352

摘要： A corner portion working tool includes: a main body portion 4 having a space 5 through which a cutting fluid can pass; and a blade portion 8 that is provided in the main body portion 4 and can be displaced outwardly of the main body portion 4, wherein the blade portion 8 is displaced outwardly of the main body portion 4 according to a change in hydrostatic pressure of the cutting fluid having passed through the space 5, and the main body portion 4 is rotated to work a corner portion with the blade portion 8. Thus, the corner portion working tool brings the blade portion for deburring or corner portion shape forming into contact with only a hole end surface, does not reduce quality of an inner wall surface of a hole, does not select a proper rotation condition, and easily performs deburring or corner portion shape forming.

摘要翻译： 角部加工工具包括：主体部分4，其具有切割流体可以通过的空间5; 以及叶片部8，其设置在主体部4中，并且可以从主体部4向外移位，其中，叶片部8根据切割的静水压力的变化而偏离主体部4 已经通过空间5的流体和主体部分4转动以与刀片部分8一起工作。因此，角部加工工具使用于去毛刺或角部形状的刀片部分仅与 孔端面不会降低孔的内壁面的质量，不选择适当的旋转状态，容易进行去毛刺或角部形状的形成。

公开(公告)号：US07822502B2

公开(公告)日：2010-10-26

申请号：US11964114

申请日：2007-12-26

申请人： Koji Utsumi ,  Masayuki Kyoi

发明人： Koji Utsumi ,  Masayuki Kyoi

IPC分类号： G06F19/00

CPC分类号： B23Q17/0976 ,  B23C2250/16 ,  B23Q17/005 ,  B23Q17/0938

摘要： Using parameters such as diameters of a rough cutter and a finishing cutter, a position of a tool at cutting work completion in a rough work, a finishing cutting area, specifications of a rotating tool (the number of cutting edges, a cutting force eigenvalue, a compliance transfer function), etc., a cutting force acting on a cutting edge of the rotating tool is found, and results thereof are made use of to analyze a characteristic equation being a loop transfer function of a vibration system composed of the rotating tool and a work, whereby it is possible to predict presence of generation of self-excited vibration of the finishing cutter performed after a rough work in a shoulder cutting work. Thereby, the rotating tool operates stably in a finishing work and besides shoulder cutting of a work can be performed in a high work efficiency.

摘要翻译： 使用诸如粗切割机和精加工刀具的直径的参数，在粗加工中切割加工完成时的刀具的位置，精加工切割区域，旋转刀具的规格（切削刃数量，切削力特征值， 符合传递函数）等，发现作用在旋转工具的切削刃上的切削力，并且使用其结果来分析作为由旋转工具构成的振动系统的循环传递函数的特性方程 以及可以预测在肩部切割作业中粗加工后进行的精加工刀具的自激振动的产生的存在的工作。 因此，旋转工具在精加工中稳定地​​工作，并且可以以高的工作效率进行工件的肩部切割。

公开(公告)号：US20110085869A1

公开(公告)日：2011-04-14

申请号：US12830121

申请日：2010-07-02

申请人： Hideaki ONOZUKA ,  Koji Utsumi ,  Toshio Yamanaka ,  Masayuki Kyoi

发明人： Hideaki ONOZUKA ,  Koji Utsumi ,  Toshio Yamanaka ,  Masayuki Kyoi

IPC分类号： B23Q5/22 ,  B23Q3/00

CPC分类号： B23Q11/0035 ,  B23Q5/40 ,  Y10T408/76 ,  Y10T409/304312 ,  Y10T409/304536 ,  Y10T409/304592 ,  Y10T409/30868 ,  Y10T409/309576

摘要： The table on which a workpiece is put can travel on a guide rail mechanism relative to a working head with a cutting tool mounted thereon. The table is connected through a nut to a ball screw part to move in an axial direction thereof as the ball screw part rotates. One end of the ball screw part is supported by a bearing and the other end is connected to a servomotor to be rotationally driven. A hollow part is provided in the table to receive therein a damper mechanism part, which comprises a spring, a damper, and a weight, the table and the weight being arranged to enable traveling separately on guide rails. Thereby, even when the workpiece is heavy, the weight can move relative to the table to effectively damp vibrations of the table in a feed direction.

摘要翻译： 放置工件的工作台可以相对于工作头在导轨机构上行进，并安装有切削工具。 当滚珠丝杠部分旋转时，工作台通过螺母连接到滚珠丝杠部分以沿轴向方向移动。 滚珠丝杠部分的一端由轴承支撑，另一端连接到伺服电机以进行旋转驱动。 在桌子中设置中空部分以容纳阻尼器机构部件，该减震器机构部件包括弹簧，阻尼器和重物，所述工作台和重物被配置成使得能够在导轨上单独行驶。 因此，即使当工件重时，重量可相对于工作台移动，以有效地减小工作台在进给方向上的振动。

公开(公告)号：US07500812B2

公开(公告)日：2009-03-10

申请号：US11698109

申请日：2007-01-26

申请人： Hideaki Onozuka ,  Tomu Kato ,  Koji Utsumi

发明人： Hideaki Onozuka ,  Tomu Kato ,  Koji Utsumi

IPC分类号： G06F19/00

CPC分类号： G05B19/40937 ,  G05B2219/49237 ,  Y02P90/265 ,  Y10T409/303808

摘要： A method for calculating depth of cut without any milling self-excited vibration. An initial value for machining-surface-perpendicular depth of cut is set. A cutting start angle and cutting end angle for a cutting edge is obtained, based on the initial value. A machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated. The maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as, or smaller than, a given value. As a result, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that man-hours required for creation and modification of NC data can be reduced.

摘要翻译： 一种计算切削深度的方法，无需任何铣削自激振动。 设定加工面初始值 - 垂直切割深度。 基于初始值获得切削刃的切削起始角和切削端角。 计算出不产生自激振动的加工面垂直切削深度。 通过在修改初始值的同时重复计算直到初始值和计算结果之间的差值变得等于或小于该值，计算对应于铣削自激振动的稳定极限的最大切削深度， 一个给定的值。 结果，考虑到拾取进给，工件的倾斜角和加工表面曲率半径，预先分析了切削的稳定极限深度对于铣削自激振动，从而所需的工时 可以减少NC数据的创建和修改。

公开(公告)号：US20070179661A1

公开(公告)日：2007-08-02

申请号：US11698109

申请日：2007-01-26

申请人： Hideaki Onozuka ,  Tomu Kato ,  Koji Utsumi

发明人： Hideaki Onozuka ,  Tomu Kato ,  Koji Utsumi

IPC分类号： G06F19/00

CPC分类号： G05B19/40937 ,  G05B2219/49237 ,  Y02P90/265 ,  Y10T409/303808

摘要： There is provided a method for calculating depth of cut without any milling self-excited vibration, in consideration of a machining condition, the rigidity of a machining tool, the machinability of a material, and the like; in the method, an initial value for the machining-surface-perpendicular depth of cut is firstly set, by utilizing as input values the curvature radius of a machining surface, a tool radius, a pick feed, the gradient angle between the machining surface and a rotation axis of the tool, and the number of tool edges; a cutting start angle and a cutting end angle for a cutting edge is obtained, based on the initial value; the machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated; and the maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as or smaller than a given value. As a result, in gradient-surface milling processing by use of a rotating tool, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that the number of man-hours required for creation and modification of NC data can be reduced.

摘要翻译： 考虑加工条件，加工工具的刚性，材料的机械加工性等，提供了一种用于计算切削深度的方法，而不需要任何铣削自激振动。 在该方法中，首先通过利用加工面的曲率半径，刀具半径，拾取进给，加工面与切削面之间的倾斜角度作为输入值，设定加工面垂直切削深度的初始值 刀具的旋转轴线和刀刃数量; 基于初始值获得切削起始角度和切削刃的切削端角度; 计算不产生自激振动的加工面垂直切削深度; 并且通过在修改初始值的同时重复计算，直到初始值和计算结果之间的差值变得等于或小于一个来计算与铣削自激振动的稳定极限对应的最大切削深度 给定值。 结果，在通过使用旋转工具进行的梯度表面铣削加工中，考虑到拾取进给，工件的倾斜角和工件的倾斜角度，预先将切割的稳定极限深度分析为铣削自激振动 加工表面曲率半径，从而可以减少创建和修改NC数据所需的工时。