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公开(公告)号：US20240166564A1
公开(公告)日：2024-05-23
申请号：US18421004
申请日：2024-01-24
发明人： Todd Denton , Michael Doty , Griffith J. Williams , Samuel Lopez , Kameron Anthony Hill , Johnathan Ross , Dyllon Hagan , Timothy James Kennedy , Mac Steele
CPC分类号： C04B26/045 , B28B3/20 , C04B14/28 , B28B2003/203
摘要： A polymer masonry unit (PMU) and methods and systems for forming PMUs are presented. In embodiments, a PMU may be made from a PMU mixture of a polymer, a quarry byproduct, such as a limestone aggregate, and water. The PMU may be ambient-dried to become a brick unit. The proportions of the PMU mixture may include 1-10% polymer, 80-90% quarry byproduct, and 1-10% water. The process for making a brick using the PMU of embodiments may avoid a kiln-firing process, which is costly, creates waste, and consumes significant energy. Furthermore, the PMU mixture may be formulated to enable the PMU mixture to be extruded from an extruder, enabling a system for making bricks to take advantage of the extrusion method, which can be very efficient and cost-effective for making bricks, and which is currently not possible with existing techniques and systems.
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公开(公告)号：US20220064068A1
公开(公告)日：2022-03-03
申请号：US17409952
申请日：2021-08-24
发明人： Todd Denton , Michael Doty , Griffith J. Williams , Samuel Lopez , Kameron Anthony Hill , Jonathan Ross , Dyllon Hagan , Timothy James Kennedy
摘要： A polymer masonry unit is disclosed that can include a polymer added to a quarry byproduct to manufacture a quality brick unit. The present disclosure solves the technological problem of providing a structurally sound brick or concrete alternative without the need for kiln firing, using traditionally unusable waste material. By combining quarry byproduct and a polymer, a polymer masonry unit can be fabricated having compressive strength and architectural utility. In one exemplary embodiment, fiber elements can be added to the byproduct and polymer mixture to increase structural stability. The present disclosure improves the performance of the system itself by providing a basic block or brick unit using an environmentally responsible manufacturing process that reduces cost and waste. The manufacturing process includes a polymer/base material that can be poured into molds that cures over a predetermined period, without the need for kiln firing.
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公开(公告)号：US20230062972A1
公开(公告)日：2023-03-02
申请号：US17677376
申请日：2022-02-22
发明人： Todd Denton , Michael Doty , Griffith J. Williams , Samuel Lopez , Kameron Anthony Hill , Jonathan Ross , Dyllon Hagan , Timothy James Kennedy
摘要： A polymer-based compound, useful as a polymer masonry unit is disclosed that can include a polymer added to a quarry byproduct to manufacture a quality brick unit. The present disclosure solves the technological problem of providing a structurally sound brick or concrete alternative without the need for kiln firing, using traditionally unusable waste material. By combining quarry byproduct and a polymer, a polymer masonry unit can be fabricated having compressive strength and architectural utility. In one exemplary embodiment, fiber elements can be added to the byproduct and polymer mixture to increase structural stability. The present disclosure improves the performance of the system itself by providing a basic block or brick unit using an environmentally responsible manufacturing process that reduces cost and waste. The manufacturing process includes a polymer/base material that can be poured into molds that cures over a predetermined period, without the need for kiln firing.
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公开(公告)号：US12103894B2
公开(公告)日：2024-10-01
申请号：US17409952
申请日：2021-08-24
发明人： Todd Denton , Michael Doty , Griffith J. Williams , Samuel Lopez , Kameron Anthony Hill , Jonathan Ross , Dyllon Hagan , Timothy James Kennedy
CPC分类号： C04B26/045 , B28B1/14 , C04B14/28 , C04B41/009 , C04B41/5022 , C04B41/65
摘要： A polymer masonry unit is disclosed that can include a polymer added to a quarry byproduct to manufacture a quality brick unit. The present disclosure solves the technological problem of providing a structurally sound brick or concrete alternative without the need for kiln firing, using traditionally unusable waste material. By combining quarry byproduct and a polymer, a polymer masonry unit can be fabricated having compressive strength and architectural utility. In one exemplary embodiment, fiber elements can be added to the byproduct and polymer mixture to increase structural stability. The present disclosure improves the performance of the system itself by providing a basic block or brick unit using an environmentally responsible manufacturing process that reduces cost and waste. The manufacturing process includes a polymer/base material that can be poured into molds that cures over a predetermined period, without the need for kiln firing.
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公开(公告)号：US11608296B1
公开(公告)日：2023-03-21
申请号：US17677376
申请日：2022-02-22
发明人： Todd Denton , Michael Doty , Griffith J. Williams , Samuel Lopez , Kameron Anthony Hill , Jonathan Ross , Dyllon Hagan , Timothy James Kennedy
摘要： A polymer-based compound, useful as a polymer masonry unit is disclosed that can include a polymer added to a quarry byproduct to manufacture a quality brick unit. The present disclosure solves the technological problem of providing a structurally sound brick or concrete alternative without the need for kiln firing, using traditionally unusable waste material. By combining quarry byproduct and a polymer, a polymer masonry unit can be fabricated having compressive strength and architectural utility. In one exemplary embodiment, fiber elements can be added to the byproduct and polymer mixture to increase structural stability. The present disclosure improves the performance of the system itself by providing a basic block or brick unit using an environmentally responsible manufacturing process that reduces cost and waste. The manufacturing process includes a polymer/base material that can be poured into molds that cures over a predetermined period, without the need for kiln firing.
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