公开(公告)号：US20070077839A1

公开(公告)日：2007-04-05

申请号：US11412841

申请日：2006-04-28

申请人： Bob McKinnon ,  Nathan Dry ,  Tommy Smith ,  Robert Daniel ,  Mike Cook ,  Frank Land ,  Alan Handermann

发明人： Bob McKinnon ,  Nathan Dry ,  Tommy Smith ,  Robert Daniel ,  Mike Cook ,  Frank Land ,  Alan Handermann

IPC分类号： D04B1/22 ,  D03D13/00

CPC分类号： A47C31/001 ,  D02G3/443 ,  D03D11/00 ,  D03D15/12 ,  D04B1/14 ,  D10B2401/04 ,  D10B2505/08 ,  Y10T442/3179 ,  Y10T442/3976 ,  Y10T442/45

摘要： The invention relates to the use of a flame resistant three-layer double-knit or woven fabric, also know as a matelasse fabric. The top layer is of standard non-flame resistant face yarn, the middle layer is of flame resistant filler yarn and the bottom layer is of flame resistant core wrap spun yarn. This flame resistant matelasse fabric can be used to protect a mattress, foundation, mattress pad, pillow, comforter, upholstery cushion, pillow, office panel, transportation seat or any other article requiring flame resistant protection. In this invention, a matelasse fabric is formed by circular double knitting or weaving a flame resistant core spun yarn into the bottom portion of the fabric, utilizing a heavy cotton count flame resistant filler yarns for the middle layer and using conventional non-flame resistant yarns for the top layer. The invention has particular applicability in the formation of flame resistant mattresses and foundations that require passage of large open flame tests such as CPSC's 16 CFR part 1633, California's Test Bulletin 603 and Test Bulletin 129 and in the formation of flame resistant upholstered furniture that requires passage of California's Test Bulletin 133 or British Standard 5852 using the crib 5 ignition source or higher.

摘要翻译： 本发明涉及耐火三层双面针织或机织织物的使用，也被称为matelasse织物。 顶层采用标准无阻力面纱，中层为阻燃填充纱，底层为阻燃芯包芯纱。 这种阻燃木质面料可用于保护床垫，基础，床垫，枕头，被子，装饰垫，枕头，办公面板，运输座椅或任何其他需要阻燃保护的物品。 在本发明中，通过圆形双编或者将阻燃芯纱细纱编织到织物的底部中，通过使用重的棉花阻燃填充纱用于中间层并使用常规的非阻燃纱线形成木质纤维织物 为顶层。 本发明特别适用于需要通过大型明火测试（例如CPSC的16CFR 1633，加利福尼亚的测试通告603和测试公报129）的阻燃床垫和基座的形成，并形成需要通过的阻燃软体家俱 加利福尼亚州的测试通告133或英国标准5852使用婴儿床5点火源或更高。

公开(公告)号：US20060160451A1

公开(公告)日：2006-07-20

申请号：US11219881

申请日：2005-09-07

申请人： Nathan Dry ,  Tommy Smith ,  Robert Daniel ,  Mike Cook ,  Frank Land ,  Alan Handermann

发明人： Nathan Dry ,  Tommy Smith ,  Robert Daniel ,  Mike Cook ,  Frank Land ,  Alan Handermann

IPC分类号： D04B21/00 ,  D04B21/14 ,  D04B1/22

CPC分类号： D02G3/443 ,  D04B1/14 ,  D04B1/16 ,  D04B21/16 ,  D10B2401/04 ,  D10B2503/06 ,  Y10T442/425 ,  Y10T442/45

摘要： The invention relates to the use of a flame resistant knit tube, made with either a seamless or seamed circular knit or a seamed or tubular warp knit fabric, used to protect a mattress, foundation, upholstery cushion, pillow, office panel, transportation seat or any other article requiring flame resistant protection. In this invention, a tubular knit fabric is formed utilizing flame resistant yam and then optionally heat-set to prevent curling during subsequent cutting and processing. Heat-setting the knit fabric is especially preferred for circular knit constructions to prevent curling in subsequent processing. The knit tube is then cut to the length of the article to be flame protected, allowing enough additional length to sew a pocket closure on one end and a standard closure on the other end. First, one end of the tubular knit sock is sewn with a pocket closure seam, using a flame resistant thread or a suitable substitute. The open end of the tubular knit sock is then rolled up to the sewn pocket closure end so that it can be easily positioned over the article to be protected from flame. The rolled up knit sock is then unrolled down the length of the article to be flame protected. The second closure seam is then sewn with flame resistant thread, or a suitable substitute, over the open end of the article to completely encapsulate and protect the article. The invention has particular applicability in the formation of fire resistant foam mattresses and foundations that require passage of large open flame tests such as California's Test Bulletin 603 and Test Bulletin 129 and in the formation of fire resistant foam upholstery cushions that require passage of California's Test Bulletin 133 or British Standard 5852 using the crib 5 ignition source.

摘要翻译： 本发明涉及使用无缝或接缝的圆形针织物或缝合或管状经编织物制成的阻燃针织管，用于保护床垫，基础，装饰垫，枕头，办公面板，运输座椅或 任何其他需要阻燃保护的物品。 在本发明中，使用阻燃纱线形成管状针织物，然后任选地进行热定型以防止在随后的切割和加工期间卷曲。 对于圆形针织结构，热定型织物特别优选防止后续加工中的卷曲。 然后将编织管切割成待保护的制品的长度，允许足够的额外长度来缝合一端的口袋封口，另一端缝制标准封口。 首先，使用阻燃螺纹或适当的替代品，用口袋封闭缝缝合管状针织袜的一端。 然后将管状针织袜的开口端卷起到缝合的口袋封闭端，使得其可以容易地定位在待保护的物品上以防止火焰。 然后将卷起的针织袜子展开下来，使物品长度保持不变。 然后在制品的开口端将第二封闭缝缝合有阻燃螺纹或合适的替代物以完全包封并保护制品。 本发明特别适用于形成耐火泡沫床垫和需要通过大型明火测试的地基，例如加利福尼亚州的测试通告603和测试公告129以及形成耐火泡沫内饰垫，需要通过加利福尼亚的测试通报 133或英国标准5852使用婴儿床5点火源。