Abstract:
The present invention provides a method using plasma burn-in for maintaining the cleanness within a vacuum chamber of a physical vapor deposition system, thereby reducing particles falling upon a processed wafer. After depositing metal compound films on a specific number of wafers, there will be too many metal compound films accumulated within the vacuum chamber of the physical vapor deposition system and these accumulated films are apt to fall off. The plasma burn-in methods in prior art can not substantially prevent metal compound nodules located on the side surface of a metal target from peeling and thus a more frequent plasma burn-in is required. The present invention discovered through experiments that when the operation pressure of the plasma for plasma burn-in is elevated above 10 mtorr, the distribution of the plasma is ever changed and able to enter the narrow space between the metal target side surface and an inner wall of the vacuum chamber so as to bombard the nodules on the side surface and to deposit a metal film upon the brittle metal compound film within the vacuum chamber for reducing the number of particles falling upon the wafer. In this way the present invention enhances the effect of plasma burn-in, reduces the frequency of plasma burn-in operations and increases the throughput.