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1.发明授权公开(公告)号：US08163335B2
公开(公告)日：2012-04-24
申请号：US12454854
申请日：2009-05-22
申请人： Tomokazu Ito , Hironori Hatono
发明人： Tomokazu Ito , Hironori Hatono
IPC分类号： B05D1/12
CPC分类号： B05D1/12 , B05B1/26 , B05B7/144 , B05B7/1445 , B05B7/1472 , B05B7/1486 , B05B12/082 , B05B13/0221 , B05B13/0405 , C23C24/04 , Y10T428/2991
摘要： A particle cluster for an aerosol deposition method, the particle cluster includes: an assembly packed with a plurality of fine particles including brittle material fine particles, the particle clusters having a spatula angle of 46.2° or less.
摘要翻译： 一种用于气溶胶沉积方法的颗粒簇，所述颗粒簇包括：填充有多个包含脆性材料细颗粒的细颗粒的组件，所述颗粒簇的刮刀角度为46.2°或更小。
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公开(公告)号：US20060141144A1
公开(公告)日：2006-06-29
申请号：US11360187
申请日：2006-02-17
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B05D1/12
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31681
摘要： A method for manufacturing a composite structure body, comprising the steps of bombarding brittle material fine particles and ductile material fine particles separately or simultaneously against a surface of a substrate with high velocities such that an anchor portion biting said substrate surface is formed; the brittle material fine particles are simultaneously distorted or fractured by impact of the bombardment; mutual rejoining of the fine particles is made through intermediary of a newly generated active surface formed by the distortion or fracture; and thereby forming a structure body, above the anchor portion, in which crystals of the brittle material and crystals and/or microstructures of the ductile material fine particles are dispersed.
摘要翻译： 一种复合结构体的制造方法，其特征在于，包括以高速度分别或同时地将脆性材料细颗粒和延性材料细颗粒轰击到基板的表面，形成咬合所述基板表面的锚定部分的步骤; 脆性材料细颗粒通过轰击的冲击同时变形或断裂; 通过由变形或断裂形成的新生成的活性表面的介质来进行微粒的相互重合; 从而在脆性材料的晶体和延展性材料微粒的微结构分散的锚固部分上方形成结构体。
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公开(公告)号：US07993701B2
公开(公告)日：2011-08-09
申请号：US12695698
申请日：2010-01-28
申请人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
摘要翻译： 复合结构形成方法包括以下步骤：首先对脆性材料细颗粒进行预处理以对脆性材料细颗粒产生内部应变，其次使产生内部应变的脆性材料细颗粒与基板表面碰撞 高速地施加机械冲击力，或者在基材表面上含有内部应变的脆性材料微粒施加机械冲击力，使脆性材料微粒变形或断裂，通过变形产生的活性新表面重新接合微粒 或断裂，形成由多晶脆性材料制成的锚固部分，其中部分在新表面和基材之间的边界部分处于基材表面，并且在锚定部分上进一步形成由多晶脆性材料制成的结构。
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4.发明授权公开(公告)号：US07318967B2
公开(公告)日：2008-01-15
申请号：US11620147
申请日：2007-01-05
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B9/00
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： A composite structure body obtained through a plurality of processes including forming composite fine particles by way of a process in which a surface of the fine particles of a brittle material is coated with another brittle material; then by bombarding the composite fine particles against a surface of a substrate at high velocities, an anchor portion biting the substrate surface is formed; the composite fine particles are simultaneously distorted and fractured by impact of the bombardment; mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by the distortion or fracture; and thereby forming a structure body in which crystals and/or microstructures of the brittle materials are dispersed above the anchor portion; and a pre-processing which includes imparting internal distortion to the brittle material fine particles.
摘要翻译： 通过多个方法获得的复合结构体，包括通过脆性材料的细颗粒的表面被另一种脆性材料涂覆的方法形成复合微粒; 然后通过以高速度将复合细颗粒轰击基板的表面，形成咬合基板表面的锚固部分; 复合细颗粒通过轰击的冲击同时变形和断裂; 复合微粒的相互重合是通过由变形或断裂形成的新产生的活性表面中介而形成的; 从而形成脆性材料的结晶和/或微结构分散在锚定部分上方的结构体; 以及包括对脆性材料微粒赋予内部变形的预处理。
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5.发明授权公开(公告)号：US07255934B2
公开(公告)日：2007-08-14
申请号：US10399898
申请日：2001-10-23
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B9/00
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： A structure body having the constitution in which the crystals of more than one types of brittle materials such as ceramics, metalloids, and the like are dispersed, a portion composed of the brittle materials is polycrystalline, the crystals constituting the polycrystalline portion substantially lacks the crystalline orientation, and boundary layers composed of glassy substances are substantially absent in the boundary face between the crystals. Accordingly, it is possible to obtain a structure body composed of more than one types of brittle materials and having novel properties without involving a heating/sintering process.
摘要翻译： 具有如下构造的结构体，其中分散了多种类型的脆性材料如陶瓷，类金属等的晶体，由脆性材料构成的部分是多晶的，构成多晶部分的晶体基本上缺乏结晶 取向和由玻璃状物质组成的边界层在晶体之间的边界面基本上不存在。 因此，可以获得由不止一种类型的脆性材料构成的结构体，并且具有新的性质而不涉及加热/烧结工艺。
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公开(公告)号：US20070128426A1
公开(公告)日：2007-06-07
申请号：US11619781
申请日：2007-01-04
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B3/00
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31681
摘要： The present invention provides a composite structure body obtained through processes of forming composite fine particles by way of a process in which a surface of brittle material fine particles is coated with at least one type of ductile material, bombarding the composite fine particles at a high velocity against a surface of a substrate, mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by distortion or fracture, and thereby forming a structure body, above an anchor portion, in which crystals of the brittle material and crystals and/or microstructures of the ductile material fine particles are dispersed, and imparting internal distortion to the brittle material fine particles.
摘要翻译： 本发明提供一种复合结构体，其通过使脆性材料细颗粒的表面被至少一种延展材料涂覆的方法形成复合微粒而获得，并以高速度轰击复合微粒 相对于基板的表面，复合微粒的相互重合是通过由新生成的由变形或断裂形成的活性表面中间进行的，从而在其上形成脆性材料和 延展性材料细颗粒的晶体和/或微结构分散，并对脆性材料微粒赋予内部变形。
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7.发明申请公开(公告)号：US20070122610A1
公开(公告)日：2007-05-31
申请号：US11620147
申请日：2007-01-05
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： A composite structure body obtained through a plurality of processes including forming composite fine particles by way of a process in which a surface of the fine particles of a brittle material is coated with another brittle material; then by bombarding the composite fine particles against a surface of a substrate at high velocities, an anchor portion biting the substrate surface is formed; the composite fine particles are simultaneously distorted and fractured by impact of the bombardment; mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by the distortion or fracture; and thereby forming a structure body in which crystals and/or microstructures of the brittle materials are dispersed above the anchor portion; and a pre-processing which includes imparting internal distortion to the brittle material fine particles.
摘要翻译： 通过多个方法获得的复合结构体，包括通过脆性材料的细颗粒的表面被另一种脆性材料涂覆的方法形成复合微粒; 然后通过以高速度将复合细颗粒轰击基板的表面，形成咬合基板表面的锚固部分; 复合细颗粒通过轰击的冲击同时变形和断裂; 复合微粒的相互重合是通过由变形或断裂形成的新产生的活性表面中介而形成的; 从而形成脆性材料的结晶和/或微结构分散在锚定部分上方的结构体; 以及包括对脆性材料微粒赋予内部变形的预处理。
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公开(公告)号：US20060099336A1
公开(公告)日：2006-05-11
申请号：US11311734
申请日：2005-12-19
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B05D3/02
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： A method is provided for manufacturing a composite structure body on a substrate surface, the structure having excellent chemical properties such as corrosion resistance and the like. The method includes bombarding fine particles of more than one type of brittle material against a surface of a substrate at high velocity to form an anchor portion biting said substrate surface and such that the fine particles of the brittle materials are simultaneously distorted or fractured by impact of the bombardment; and forming a structure body in which the crystals and/or microstructures of the brittle materials are dispersed above said anchor portion through mutual rejoining of the brittle material fine particles via an intermediary of a newly generated active surface formed by the distortion or fracture.
摘要翻译： 提供了一种用于在基板表面上制造复合结构体的方法，该结构具有优异的化学性质如耐腐蚀性等。 该方法包括将高于一种类型的脆性材料的细颗粒以高速度轰击基材的表面，以形成咬合所述基材表面的锚固部分，并使脆性材料的细颗粒同时由于 轰炸; 并且通过经由变形或断裂形成的新产生的活性表面的介质的相互重合，形成脆性材料的晶体和/或微观结构分散在所述锚固部分上方的结构体。
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公开(公告)号：US07736731B2
公开(公告)日：2010-06-15
申请号：US11981089
申请日：2007-10-31
申请人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
IPC分类号： B32B5/16
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
摘要翻译： 复合结构形成方法包括以下步骤：首先，预处理脆性材料细颗粒以向脆性材料细颗粒施加内部应变; 第二，使得产生内部应变的脆性材料微粒高速碰撞基板表面，或者对设置在基板上的脆性材料微粒（其中含有内部应变）施加机械冲击力 表面，任一方法的目的是使脆性材料细颗粒变形或断裂; 第三，通过由变形或断裂产生的主动新表面重新连接细颗粒; 第四，形成由多晶脆性材料制成的锚固部分，其在新表面和基底之间的边界部分部分咬入基片表面; 第五，在锚定部分上进一步形成由多晶脆性材料制成的结构。
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公开(公告)号：US07553376B2
公开(公告)日：2009-06-30
申请号：US11419121
申请日：2006-05-18
申请人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokazu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
IPC分类号： B05C5/02
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming apparatus adapted to ejecting and causing an aerosol generated by scattering brittle material fine particles in a gas to collide with a substrate at high speed to form a structure made of the brittle material. The apparatus includes an aerosol generator for generating the aerosol, a nozzle for ejecting the aerosol, a shredder for shredding the brittle particles cohering in the aerosol and preventing cohesion of the brittle material fine particles, and a classifier for classifying the brittle material fine particles in the aerosol. The apparatus also includes a pretreatment device for creating internal strain in the brittle material fine particles, and a position control device for controlling the position of the nozzle relative to the substrate. The apparatus further includes a container having a sieve and a vibration device, and one or more of these components may be associated with the aerosol generator.
摘要翻译： 一种复合结构形成装置，适于喷射并引起气体中的脆性材料细颗粒散射而产生的气溶胶，以高速与基板碰撞，形成由脆性材料构成的结构。 该装置包括用于产生气溶胶的气溶胶发生器，用于喷射气溶胶的喷嘴，用于粉碎粘附在气溶胶中的脆性颗粒的粉碎机和防止脆性材料微粒的内聚力的碎纸机，以及用于将脆性材料微粒分类的分级机 气溶胶。 该设备还包括用于在脆性材料微粒中产生内部应变的预处理装置，以及用于控制喷嘴相对于基底的位置的位置控制装置。 该装置还包括具有筛子和振动装置的容器，并且这些部件中的一个或多个可以与气溶胶发生器相关联。
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