公开(公告)号：US10056727B2

公开(公告)日：2018-08-21

申请号：US14873964

申请日：2015-10-02

申请人： SIEVA D.O.O.-POSLOVNA ENOTA IDRIJA

发明人： Silvo Jesenko ,  Klemen Petric ,  Ludvik Kumar

IPC分类号： H01R39/32 ,  H01R4/62 ,  H01R39/04 ,  H01R43/06 ,  H02K13/04 ,  H01R39/02 ,  H02K3/02

CPC分类号： H01R39/32 ,  H01R4/62 ,  H01R39/025 ,  H01R39/04 ,  H01R43/06 ,  H02K3/02 ,  H02K13/04 ,  H02K2213/03

摘要： A rotor of a dynamoelectric machine is provided, the rotor comprising a shaft, an essentially cylindrical armature, an armature coil comprising aluminum coil wires and a drum commutator, which comprises an insulating support body and conductor segments which are attached to said support body and fixed therein by means of armature sections. Said conductor segments each comprise a copper running surface area and a connection area made of aluminum or a metal which can be soldered with aluminum (aluminum-compatible metal) having a soldering tag which greatly projects over the brush running surface. Said coil wires are soldered to the end side to the soldering tag of the respectively associated conductor segments and to be precise, without directly contacting the areas of the running surface.

公开(公告)号：US20180166954A1

公开(公告)日：2018-06-14

申请号：US15111079

申请日：2015-06-02

申请人： SCHUNK HOFFMANN CARBON TECHNOLOGY AG ,  AC2T RESEARCH GMBH

发明人： Laszlo Katona

IPC分类号： H02K13/10 ,  H01R39/26 ,  H01R39/04 ,  H01R39/20

CPC分类号： H02K13/105 ,  F02M37/08 ,  H01R39/04 ,  H01R39/045 ,  H01R39/20 ,  H01R39/26

摘要： An electrical machine with a brush commutator arrangement (1) is proposed. Brushes (3) and a commutator (5) are adapted and arranged such that, upon operating the electrical machine (1), the brush (3) and the commutator (5) are displaced relative to each other in a lateral displacement direction (7) and a contact surface (9) of the brush (3) mechanically contacts a contact surface (11) of the commutator (5) along an overlapping area (13) thereby generating an electrical contact. Accordingly, an electric current is transmitted between brush (3) and commutator (5) through the overlapping area (13). An orthogonal electrical conductivity of the brush (3) and/or the commutator (5) in a direction (25) orthogonal to a respective contact surface (9, 11) locally varies along the lateral displacement direction (7). An orthogonal electrical conductivity distribution in the brush (3) and/or the commutator (5) is adapted such that, even when operating the electrical machine at maximum allowable power, for at least 90% of all spatial configurations during displacing the brush (3) and the commutator (5) relative to each other, an electrical current density through the overlapping area (13) does not exceed 130% of a rated maximal average electrical current density through the brush commutator arrangement (1). Due to the specific variation of orthogonal electrical conductivity within the brush (3) or commutator (5), sparking and resulting wear in the proposed brush commutator arrangement (1) may be reduced.

公开(公告)号：US20180159286A1

公开(公告)日：2018-06-07

申请号：US15576394

申请日：2016-05-24

申请人： SCHUNK HOFFMANN CARBON TECHNOLOGY AG ,  AC2T RESEARCH GMBH

发明人： László Katona ,  András Vernes ,  Georg Vorlaufer

IPC分类号： H01R39/06 ,  H02K13/00 ,  H01R39/60

CPC分类号： H01R39/06 ,  H01R39/04 ,  H01R39/46 ,  H01R39/60 ,  H02K13/006 ,  H02K13/10

摘要： The invention relates to a disc commutator and a drum commutator for an electric motor having at least two commutator plates, each having a sliding-surface segment for contacting a carbon brush, said sliding-surface segments being electrically separated from one another. In the disc commutator, the electrical separation extends between the sliding-surface segments towards a commutator diameter inclined at an angle α In the drum commutator, the electrical separation of the sliding-surface segments is inclined in the longitudinal direction of the drum commutator and forms an angle β with a projection of the rotational axis of the drum commutator on the casing surface of the drum commutator.

公开(公告)号：US20150360571A1

公开(公告)日：2015-12-17

申请号：US14835098

申请日：2015-08-25

申请人： Dennis Drake McCRADY

发明人： Dennis Drake McCRADY

IPC分类号： B60L8/00 ,  H01R39/20 ,  H01R39/04

CPC分类号： B60L8/00 ,  B60L11/002 ,  H01R39/04 ,  H01R39/20 ,  H02K3/04 ,  H02K7/006 ,  H02K7/1815 ,  H02K7/1846 ,  H02K23/26 ,  H02K53/00 ,  Y02T10/641 ,  Y02T10/7083

摘要： The earth's magnetic field has not been mined as a source of energy for electric vehicles. With average field strength of 0.5 Tesla around the world it is easy to understand why it has been overlooked. A disruptive technology is needed to mine the earth's magnetic field for powering electric vehicles. Such a technology, graphene, is now at an early stage of development with excellent properties in the form of high conductivity, low resistivity sheets that are durable, light weight, and low cost. Electrical properties of multiple sheets of graphene provide a significant multiplier to earth's weak magnetic field yielding a feasible source of ecologically clean power for electric vehicles. Graphene based EcoCharge systems can be mounted on a vehicles drive shaft and axles putting graphene in motion to mine the earth's magnetic field. Estimates show that EcoCharge can generate 15.1 kW at 60 mph while weighing only 10 oz.

摘要翻译： 地球的磁场未被开采为电动汽车的能源。 世界各地的平均场强为0.5特斯拉，很容易理解为什么它被忽视。 需要一个破坏性的技术来开采地球的磁场来为电动汽车提供动力。 这种技术石墨烯现在处于开发的早期阶段，具有优异的性能，其具有耐久性，重量轻和低成本的高导电性，低电阻率片材的形式。 多层石墨烯的电性能为地球的弱磁场提供了重要的乘数，为电动车辆提供了可行的清洁动力源。 基于石墨烯的EcoCharge系统可以安装在车辆驱动轴和轴上，使石墨烯运动，以挖掘地球的磁场。 估计显示，EcoCharge可以以60 mph的速度产生15.1 kW，而重量只有10盎司。

公开(公告)号：US09065232B2

公开(公告)日：2015-06-23

申请号：US13540336

申请日：2012-07-02

申请人： Yue Li ,  Mao Xiong Jiang ,  Yong Wang ,  Hai Hui Xiang ,  Ya Ming Zhang ,  Jian Zhao

发明人： Yue Li ,  Mao Xiong Jiang ,  Yong Wang ,  Hai Hui Xiang ,  Ya Ming Zhang ,  Jian Zhao

IPC分类号： H02K13/02 ,  H02K13/04 ,  H01R39/04 ,  H01R39/06 ,  H02K13/00

CPC分类号： H01R39/06 ,  H01R39/04 ,  H02K13/003 ,  H02K13/006

摘要： A commutator includes a substantially tubular insulating core, a first slip ring fixed to the core, a plurality of first bars electrically connected to the first slip ring, a second slip ring fixed to the core, and a plurality of second bars electrically connected to the second slip ring. The first bars and the second bars are fixed to the outer surface of the core and are alternately arranged at equally spaced intervals in the circumferential direction of the core. The first slip ring and the second slip ring are arranged on the same side of the first bars and the second bars. The first and second slip rings respectively comprise a contact surface that is substantially perpendicular to the axis of the commutator and is configured for contacting brushes.

摘要翻译： 换向器包括基本上管状的绝缘芯，固定到芯的第一滑环，电连接到第一滑环的多个第一条，固定到芯的第二滑环，以及电连接到该芯的多个第二条 第二滑环。 第一杆和第二杆固定到芯的外表面，并且在芯的圆周方向上以等间隔的间隔交替布置。 第一滑环和第二滑环布置在第一杆和第二杆的同一侧上。 第一滑环和第二滑环分别包括基本上垂直于换向器的轴线的接触表面，并且被配置用于接触刷子。

公开(公告)号：US20150137658A1

公开(公告)日：2015-05-21

申请号：US14546698

申请日：2014-11-18

申请人： Johnson Electric S.A.

发明人： Wilfried GORLT

IPC分类号： H01R39/04 ,  H01R43/06 ,  H01R39/32

CPC分类号： H01R39/04 ,  H01R39/32 ,  H01R43/06 ,  Y10T29/49011

摘要： A commutator is formed by providing an electrically insulating commutator body. First and second areas are defined on the commutator body covering a brush contact surface in an alternating manner. At least the surfaces of the first areas are formed of laser direct structured material. The first areas are treated by a laser to form metal particle layers. Conductive layers are formed on the metal particle layers by a plating process to form commutator segments. Terminals are connected to the conductive layers for connecting the commutator to rotor windings.

摘要翻译： 通过提供电绝缘换向器体形成换向器。 第一和第二区域被定义在换向器主体上，以交替的方式覆盖刷子接触表面。 至少第一区域的表面由激光直接结构材料形成。 第一个区域被激光处理以形成金属颗粒层。 通过电镀工艺在金属颗粒层上形成导电层以形成换向片。 端子连接到用于将换向器与转子绕组连接的导电层。

公开(公告)号：US20120274170A1

公开(公告)日：2012-11-01

申请号：US13458564

申请日：2012-04-27

申请人： Yue Li ,  Li Sheng Liu ,  Yong Qing Qi ,  Hong Jian Zhang

发明人： Yue Li ,  Li Sheng Liu ,  Yong Qing Qi ,  Hong Jian Zhang

IPC分类号： H02K23/00

CPC分类号： H02K25/00 ,  H01R39/04 ,  H02K13/00 ,  H02K13/006 ,  H02K13/04 ,  H02K23/00 ,  H02K23/18 ,  H02K23/20 ,  H02K23/36

摘要： A brush direct current motor has a stator with a plurality of coils that correspond to a number of stator windings, a rotor with a number of poles, and a commutator. The commutator is connected to a first terminal of a direct current power source to convert the power into N phase alternating current. One end of each stator winding is connected to a respective phase of the alternating current via a brush and the other ends of the stator windings are connected to the second terminal of the direct current power source.

摘要翻译： 电刷直流电动机具有定子，该定子具有对应于多个定子绕组的多个线圈，具有多个极的转子和换向器。 换向器连接到直流电源的第一端子以将功率转换成N相交流电。 每个定子绕组的一端通过电刷连接到交流电的相应相位，定子绕组的另一端连接到直流电源的第二端。

公开(公告)号：US20110037341A1

公开(公告)日：2011-02-17

申请号：US12735919

申请日：2009-02-11

申请人： Michael Schmohl ,  Helmut Stolpmann

发明人： Michael Schmohl ,  Helmut Stolpmann

IPC分类号： H01R39/04 ,  H01R43/06

CPC分类号： H01R39/16 ,  H01R39/04 ,  H01R43/08 ,  Y10T29/49011

摘要： The invention relates to a commutator (1) comprising electrically conductive commutator segments (12), which are disposed about a rotational axis (10) in a manner free of a pressing material body, and which are electrically insulated from each other by means of an air gap (14) disposed between two adjacent commutator segments (12), characterized in that a fixing means (42) applied to the commutator (1) in a flowable phase in a form-free manner is cured after a flow process between two commutator segments (12) adjoining in the circumferential direction about the rotational axis (10), and that the position of the commutator segments (12) is fixed by the cured fixing means (42), and to a power tool having an electric motor comprising such a commutator, and to a method for the production of a commutator.

摘要翻译： 本发明涉及一种包括导电换向器段（12）的换向器（1），它们以没有按压材料体的方式设置在旋转轴线（10）周围，并且通过 设置在两个相邻的换向器段（12）之间的气隙（14），其特征在于，以无形式在可流动相中施加到换向器（1）的固定装置（42）在两个换向器 围绕旋转轴线（10）在圆周方向上邻接的区段（12），并且换向器段（12）的位置由固化的固定装置（42）固定，并且具有包括这样的电动机的电动工具 换向器，以及生产换向器的方法。

公开(公告)号：US07716810B2

公开(公告)日：2010-05-18

申请号：US11819332

申请日：2007-06-26

申请人： Tomohiro Aoyama ,  Yasuhide Ito ,  Toshio Yamamoto

发明人： Tomohiro Aoyama ,  Yasuhide Ito ,  Toshio Yamamoto

IPC分类号： H01R43/06 ,  H01R43/10

CPC分类号： H01R39/04 ,  H02K23/38 ,  Y10T29/49011 ,  Y10T29/49204 ,  Y10T29/49208 ,  Y10T29/49211

摘要： A method of manufacturing a commutator main body which has a cylindrical insulating body, and a plurality of segments arranged in an outer circumference of the insulating body. A short-circuit member is arranged in an end in an axial direction of the insulating body. The short-circuit member has a plurality of first short-circuit pieces and a plurality of second short-circuit pieces. A tabular insulating portion covers first coupling portions of the first short-circuit pieces, and second coupling portions of the second short-circuit pieces. The insulating portion has a restriction recess, and the end in the axial direction has a restriction projection. The restriction projection is engaged with the restriction recess, whereby the movement of the short-circuit member in the circumferential direction with respect to the commutator main body is restricted. Accordingly, the assembly of the short-circuit member in the commutator main body is facilitated.

摘要翻译： 一种制造具有圆柱形绝缘体的换向器主体的方法和布置在绝缘体的外周中的多个段。 短路构件在绝缘体的轴向端部配置。 短路构件具有多个第一短路片和多个第二短路片。 片状绝缘部分覆盖第一短路片的第一耦合部分和第二短路片的第二耦合部分。 绝缘部具有限制凹部，轴向端部具有限制突起。 限制突起与限制凹部接合，由此短路部件相对于换向器主体的周向的移动受到限制。 因此，换向器主体中的短路构件的组装变得容易。

公开(公告)号：US07148602B2

公开(公告)日：2006-12-12

申请号：US10981187

申请日：2004-11-04

申请人： Shinichi Suzuki ,  Fumihiro Hozumi ,  Daisuke Namikoshi

发明人： Shinichi Suzuki ,  Fumihiro Hozumi ,  Daisuke Namikoshi

IPC分类号： H01R43/06 ,  H01R39/04

CPC分类号： H01R39/04 ,  H01R43/06

摘要： A commutator is provided which can be produced at low cost and is excellent in wear resistance and can be used in the fuel pump. The commutator is one in which at least those portions which come into contact with brushes comprise a filler mainly consisting of coke, and a carbonized binder.

摘要翻译： 提供一种换向器，其可以低成本地制造并且具有优异的耐磨性，并且可以用在燃料泵中。 换向器是至少与刷子接触的部分包括主要由焦炭组成的填料和碳化粘合剂的换向器。