Abstract:
Infection control or protective clothing articles, such as gowns, to be worn by healthcare workers in a medical environment, for example a hospital or assisted living facility are disclosed. The articles are formed of a hydrophobic, breathable, polyolefin-based web with a controlled pore size less than or about equal to the size of most bacterial or viral particles. The articles can also be made from composites including the polyolefin-based web. Methods of manufacturing the articles are also disclosed.
Abstract:
A lead-acid battery separator with ultralow resistivity results from high porosity, controlled pore (10) size distribution, and an ionic surfactant (14) with a long alkyl side chain (18) that is anchored to the polymer matrix (12) of a silica-filled polyethylene separator. The surfactant cannot be easily removed or washed away and thereby imparts sustained wettability to the separator. Controlling the number of, and volume occupied by, the pores ( i.e ., porosity) and pore size distribution of the separator contributes to a reduction in electrical (ionic) resistivity.
Abstract:
Preferred embodiments of an electrically conductive, freestanding, porous, polymer film (40) include multiple ribs (46) projecting from one or both of the major surfaces (42) and (44) of the polymer film. The polymer film further includes a polymer matrix binding a material composition having electrical conductivity properties. The material composition includes a carbonaceous, electrochemically active powder and an electrically conductive agent, and the polymer matrix includes an ultrahigh molecular weight polyolefin having a molecular weight that provides sufficient molecular chain entanglement to form a microporous film with freestanding characteristics. The polymer film may be used in an electrochemical cell (60) for use in purifying water by capacitive deionization.
Abstract:
A freestanding, microporous polymer sheet (30) is composed of a polymer matrix binding and electrically conductive matrix (52, 56). The polymer matrix preferably includes UHMWPE, and the electrically conductive matrix (52, 56) preferably contains one of a carbonaceous material and a metal oxide, or a combination thereof. The UHMWPE is of a molecular weight that provides sufficient molecular chain entanglement to form a sheet with freestanding characteristics. Multiple microporous sheets can be wound or stacked in a package filled with an electrolyte to function as electrodes in an energy storage device, such as a battery or an ultracapacitor.
Abstract:
An environmentally friendly closed loop manufacturing process (101, 102) produces microporous membranes (32) by cast or extrusion of polymer-plasticizer mixtures followed by non-porous film formation (20), extraction (22) of the plasticizer using an azeotrope solvent and thereby forming a solvent-laden sheet and a mixture of plasticizer and azeotrope solvent, distillation (28) of the mixture to separate the plasticizer and azeotrope solvent for reuse, evaporation (30) of the azeotrope solvent from the solvent-laden sheet to form the micropores, and capture of the resultant solvent vapor for subsequent adsorption-desorption of the azeotrope solvent from activated carbon (34) or by vapor condensation (36) for reuse in the manufacturing process. The azeotrope solvent is at least a two-component mixture of solvents, one of which is designed for efficient removal of the plasticizer, while the other component(s) render(s) the azeotrope solvent non-flammable.
Abstract:
Rolls of battery separator material and related methods are disclosed. A roll of battery separator material includes a core including an outside surface, a separator material rolled around the core, and a friction enhancing surface on at least a portion of the outside surface of the core to prevent the separator material from lateral migration relative to the outside surface of the core.
Abstract:
A battery separator (116) includes dispersed throughout its porous structure a benzaldehyde derivative as a hydrogen-evolution inhibitor to improve the cycle life of a lead-acid battery (100) containing the battery separator. The disclosed battery separator is particularly useful in a deep cycle battery installed in an electric vehicle, such as a golf car or a floor scrubber. Preferred embodiments of the disclosed battery separator are based on a microporous polyethylene separator material or on an absorptive glass mat (AGM) separator material having a porous structure through which the hydrogen-evolution inhibitor is dispersed. Vanillin (4- hydroxy 3-methoxybenzaldehyde) compound is a preferred derivative of benzaldehyde that interacts with antimony present in the battery electrode plates to suppress hydrogen gas evolution. Vanillin dispersed throughout the porous structure exhibits strong antimony-suppression behavior and thereby maintains hydrogen evolution inhibitor properties during handling and manipulation of the battery separator.
Abstract:
A microporous polyethylene battery separator material (212), for use in a flooded-cell type lead-acid battery, benefits from increased porosity, enhanced wettability, and exceptionally low electrical resistance when an electrolyte-soluble pore former is employed in the manufacturing process. The pore former (210) is soluble in electrolytic fluid and therefore dissolves in-situ in sulfuric acid during battery assembly. The dissolution of the pore former leaves behind additional, larger voids (220) in the separator material and thereby enhances ionic diffusion and improves battery performance.
Abstract:
A battery separator (16) having a thermal shutdown mechanism and exhibiting excellent mechanical properties and low electrical resistance includes a water-scavenging and/or acid-scavenging material having reactive functional groups (2) that chemically react with water or acid in a battery to remove the water or acid and thereby improve battery performance. The battery separator (16) preferably includes a first polyolefin providing mechanical integrity and a second polyolefin including the water-scavenging or acid-scavenging reactive functional groups (2). The battery separator (16) is preferably a microporous film (6) including a polymer matrix (4) throughout which the water-scavenging or acid-scavenging material is dispersed.
Abstract:
This disclosure relates to free-standing, composite membranes that include an ion-selective polymer coating that covers at least one surface and partially penetrates into the pore structure of a polyolefin substrate. While the composite membranes do not have open, interconnected pores that connect each major surface, ion transport can take place through wetting of available pores and swelling of the ion-selective polymer coating accompanied by ion migration from one membrane surface to the opposite surface. Such composite membranes are useful for separating the anolyte and catholyte in a flow battery.