Abstract:
A commutation circuit for driving a brushless DC motor is controlled according to a commutation cycle composed of alternating primary steps and transitional steps. The commutation circuit includes pairs of field effect transistors coupled in series between the high voltage and low voltage terminals of a DC power supply. Output terminals between each pair of transistors are individually coupled to the phases of a DC motor. A controller operates the commutation circuit to selectively set the phases at active and inactive states. The controller further employs a plurality of voltage control functions individually associated with the motor phases to selectively modulate the voltage applied to one of the phases during the active states, to provide transitional steps in the commutation cycle during which the applied voltage is modulated to reduce its magnitude with respect to the high voltage or the low voltage.
Abstract:
An electric motor assembly includes a motor housing having a main body portion with a central plane bisecting the main body portion into an upper portion and a lower portion. The motor housing further includes a first printed circuit board support structure having a plurality of slots and a second printed circuit board support structure having a top surface that is orientationally above at least a portion of the plurality of slots. The motor assembly further includes a printed circuit board having tabs which are configured and arranged to operably coordinate with the plurality of slots to thereby removably retain the printed circuit board at the motor housing and in contact with the top surface of the second printed circuit board support structure.
Abstract:
An air moving system includes an outer housing including a plurality of housing portions, with a first of the housing portions being hingably securable to a second housing portion at a first pivot axis. The air moving system further includes a fan and motor sub-assembly that is operably disposed within the outer housing, and an isolator that is interposed between the outer housing and the sub-assembly, with the isolator being adapted to inhibit vibration transmission from the sub- assembly to the outer housing.
Abstract:
A centrifugal blower apparatus includes a scroll-shaped housing with first and second air inlets which open to a blower chamber that is in fluid communication with an air outlet. The blower includes a motor to drive impellers, wherein the motor is secured to a frame coupled within the housing in a manner to substantially enhance aerodynamic performance of the blower.
Abstract:
A motor stator mounting device includes a plastic motor housing having a cylindrical housing section for receiving the stator. Longitudinal ribs along an inside surface of the housing section are inclined to converge gradually in a distal direction, thus tending to center a stator inserted distally into the housing section. An annular stator retaining member includes a plurality of distally extending centering features. Outside surfaces of the centering features interact with an interior surface of the housing section to center the retaining member as it is inserted distally. Inside surfaces of the centering features interact with a proximal region of a previously inserted stator, such that distal insertion of the retaining member both axially positions and radially centers the stator relative to the cylindrical housing. The retaining member is secured to the housing with a series of sonic welds to positionally fix the stator inside the housing.
Abstract:
A controller is provided for operating a DC motor through a commutation circuit and for synchronizing the commutation circuit to motor position and speed by measuring back EMF voltages along commutation cycle steps during which the measured phase is not being driven. In connection with each such step, the back EMF voltage is measured at two points offset from the center of the step. The controller uses the measured voltages and their corresponding locations to locate the center point of the step through extrapolation. The motor can be analyzed for determining suitable locations for the measuring points.
Abstract:
A cooling fan module for motivating air flow through an electronics chassis includes an enclosure having an air inlet through which cooling air flow is motivated by at least two centrifugal blowers disposed within the enclosure. The centrifugal blowers operate in parallel to motivate the cooling air flow along a first direction vector, while the respective axes of rotation of the centrifugal blower impellers are in substantial axial alignment with one another, and parallel to the first direction vector.