Abstract:
A process for producing mineral fibers and the fibers thus produced are disclosed. The process involves forming a melt comprising an alumina-containing residue from a metal melting operation and one or more mineral raw materials suitable for forming mineral fibers, dividing the melt into streams and cooling the streams to produce the fibers. The residue from the metal melting operation acts as an inexpensive, substantially non-polluting source of alumina which can be used to increase the alumina content of the fibers and thus improve their properties, or which can be used as a replacement for more expensive or less desirable sources of alumina.
Abstract:
A process for converting dross residues having an aluminum nitride content of at least 5 wt % and a metallic aluminum content of no more than 10 wt % ( particularly plasma dross residues) to useful products. The process comprises treating the dross residues with a solution having a pH of 7 or more, the reaction at alkaline pH values being AlN + 4H2O -> Al(OH)3 + NH4 + OH followed by: Al(OH)3 + OH -> Al2O + 2H2O and NH4 + OH -> NH3 + H2O. The initial treatment of the dross residues may be under mild conditions to generate ammonia from the nitride. The ammonia can be collected as a useful product or converted to other useful products such as ammonium salts. Under harsher conditions, e.g. elevated temperature and pressure with caustic alkalis, a substantial portion of the dross residue dissolves to form an alkali metal aluminate solution which is itself a useful product (e.g. it can be used in the Bayer process) or can be converted into other useful products such as aluminum trihydrate. A portion of the dross residue normally remains undissolved and this can also be a useful product, e.g. a refractory precursor, or may be disposed of by dumping since it is non-polluting.