Abstract:
The present invention is directed to a process for separating hydrocarbons from a solution comprising a polymer. The process comprises the steps of: (A) withdrawing a solution stream comprising the polymer from a first vessel; (B) passing the solution stream into a flash vessel; (C) spraying the solution stream into droplets in the first flash vessel thereby establishing a stream of droplets within the flash vessel. The solution forms a downwards falling film within the flash vessel.
Abstract:
A gas phase polymerization assembly comprising a gas phase polymerization reactor having at least one inlet and at least one outlet, a circulation gas compression unit having an inlet and an outlet, whereby the inlet of the circulation gas compression unit is fluidly connected to the at least one outlet of the gas phase polymerization reactor by an unreacted gas line; a flush gas compression unit having an inlet and an outlet, wherein the inlet of the flush gas compression unit is fluidly connected to the outlet of the circulation gas compression unit by a pressurized unreacted gas line; a circulation line fluidly connecting the pressurized unreacted gas line with the at least one inlet of the gas phase polymerization reactor; a flush gas withdrawal line connected to the outlet of the flush gas compression unit.
Abstract:
The present invention relates to a process for producing a polymer composition comprising the steps of: (A) polymerising, in a first polymerisation reactor in a first solvent, - a first olefin monomer having two or more carbon atoms, - in the presence of a first polymerisation catalyst for producing a first solution comprising a first polymer of the first olefin monomer and the first solvent; (B) withdrawing a first stream of the first solution from the first polymerisation reactor; (C) passing the first stream of the first solution into a first separator wherein a first liquid phase comprising the polymer and a first vapour phase coexist; (D) withdrawing a first vapour stream and a first concentrated solution stream comprising the polymer from the first separator; (E) passing at least a part of the first vapour stream to a first fractionator; (F) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (G) recovering at least a part of the first overhead stream as a first recycle stream and passing it to the first polymerisation reactor; (H) passing the first concentrated solution stream from the first separator (4) to a second separator (8) wherein a second liquid phase comprising the polymer and a second vapour phase coexist; (I) withdrawing a second vapour stream and a second concentrated solution stream comprising the polymer from the second separator; (J) passing at least a part of the second vapour stream to a second fractionator; (K) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (L) recovering at least a part of the second overhead stream as a second recycle stream and passing it to the first polymerisation reactor; (M) passing the second concentrated solution stream from the second separator to a third separator wherein a third liquid phase comprising the polymer and a third vapour phase coexist; characterised in that the mass flow rate of the first recycle stream is at least 80 % of the mass flow rate of the first vapour stream and the mass flow rate of the second recycle stream is at least 70 % of the mass flow rate of the second vapour stream.
Abstract:
An in-line blending process for polymers comprising: (a) providing two or more reactor-low pressure separator units (1,7) in parallel configuration, each reactor-low pressure separator unit comprising one reactor (2,8) fluidly connected to one low pressure separator (3,9) downstream and further a recycling line (5,11) connecting the low pressure separator (3,9) back to the corresponding reactor (2,8); (b) polymerizing olefin monomers having two or more carbon atoms in each of the reactors (2,8) in solution polymerisation; (c) forming an unreduced reactor effluents stream including a homogenous fluid phase polymer-monomer-solvent mixture in each of the reactors (2,8), (d) passing the unreduced reactor effluents streams from each of the reactors (2,8) through the corresponding low pressure separators (3,9), whereby the temperature and pressure of the low pressure separators (3,9) is adjusted such that a liquid phase and a vapour phase are obtained, whereby yielding a polymer-enriched liquid phase and a polymer-lean vapour phase, and (e) separating the polymer-lean vapour phase from the polymer- enriched liquid phase in each of the low-pressure separators (3,9) to form separated polymer-lean vapour streams and separated polymer-enriched liquid streams; (f) combining the polymer-enriched liquid streams from step (e) in a further low-pressure separator and/or a mixer (13) to produce a combined polymer-enriched liquid stream (16); (g) reintroducing the polymer-lean vapour streams from step (e) via recycling lines (5,11) into the corresponding reactors (2,8).
Abstract:
The present invention relates to a process for feeding a polymerization catalyst into a polymerization reactor, said process comprising the steps of: (i) forming a catalyst slurry comprising oil and a solid catalyst component in a first catalyst preparation vessel; (ii) transferring the catalyst slurry from the first catalyst preparation vessel to a first catalyst feed vessel; (iii) maintaining the catalyst slurry in the first catalyst feed vessel in a homogeneous state; (iv) withdrawing a portion of the catalyst slurry from the first catalyst feed vessel, preferably continuously withdrawing the catalyst slurry from the first catalyst feed vessel, and introducing the withdrawn portion of the catalyst slurry into a polymerization reactor; wherein the oil has a dynamic viscosity of from 25 to 1500 mPa*s at the conditions within the first catalyst preparation vessel and the first catalyst feed vessel, wherein the catalyst slurry is transferred along a substantially vertical path downwards from the first catalyst feed vessel to the reactor.
Abstract:
The invention provides process for separating hydrogen from a fluid feed stream in a polymerisation process, comprising the steps i) polymerising an olefin monomer and optionally at least one olefin comonomer in the presence of a solvent, optionally in the presence of hydrogen, so as to form a polymerisation reaction mixture comprising a polyolefin polymer, unreacted monomer(s), solvent andhydrogen; ii) separating said polyolefin polymer from said unreacted monomer(s), solvent and hydrogen, and optionally feeding said unreacted monomer(s), solvent and hydrogen to a heat exchanger,so as to produce said fluid feed stream comprising unreacted monomer(s), solvent and hydrogen; and iii) contacting said fluid feed stream with a heterogeneous hydrogenation catalyst so as to form a hydrogen-lean fluid stream.
Abstract:
Process for hydraulic conveying of polyolefin pellets comprising the steps of: (i) extruding molten polyolefin into strands and cutting the strands into pellets in an underwater pelletiser (A); (ii) withdrawing a first pellet suspension stream (1.1) from the pelletiser; (iii) concentrating the first pellet suspension stream in a first pellet separator (B); (iv) passing the concentrated pellet stream (1.4) to a hydraulic conveying line through a first vessel (D) and mixing it with water thereby producing a second pellet suspension stream (1.5); (v) withdrawing the second pellet suspension stream from the first vessel and passing it to a second pellet separator (E); (vi) separating the pellets from water in the second pellet separator thereby creating a second water stream (1.6) and a dry pellet stream (1.10) and passing the second water stream back to the first vessel; wherein any one of the first or second pellet suspension stream or the dry pellet stream comprises an antiblock.
Abstract:
The present invention deals with a process for polymerising olefins in a solution and withdrawing a stream of the solution from the polymerisation reactor and passing it to a sequence of heating steps. The heated solution is passed to a separation step, which is conducted at a pressure of no more than 15 bar and in which separation step a liquid phase comprising the polymer and a vapour phase coexist. A vapour stream and a concentrated solution stream comprising the polymer are withdrawn from the separation step. At least a part of the vapour stream is passed to the first polymerisation reactor, to the second polymerisation reactor or to both.
Abstract:
The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
Abstract:
The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first bottom stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; characterised in that at least a part of the second overhead stream is withdrawn as a purge stream.