Abstract:
A method of controlling an engine system includes controlling a fuel injector to perform a zero-fueling injector operation during operation of the engine, the zero-fueling injector operation including a non-zero injector on-time resulting in zero fueling by the injector, determining an injection system pressure change associated with the zero-fueling injector operation, modifying at least one fuel injection control parameter in response to the injection system pressure change, and using the modified fuel injection control parameter to control injection of fuel by the fuel injector during operation of the engine.
Abstract:
A pumping assembly includes at least one removable unit barrel pumping assembly coupled to a housing of the pumping assembly. The pumping assembly further includes a drive member having a roller configured to engage a portion of the unit barrel pumping assembly during operation of the pumping assembly. The roller is configured to include a plurality of geometric shapes to distribute load forces during operation of the pumping assembly.
Abstract:
The present invention provides a method for analyzing and optimizing the injection of fluid into an internal combustion engine via a common rail system. Once various injection parameters are determined for a given injection system, these data may be used to model the effect of sequential injection events for the system. A processer can then be used to run the model and to adjust sequential fuel injection events to optimize engine performance and fuel usage.
Abstract:
A plunger is provided for reciprocating inside the barrel of a fuel pump. The plunger has a proximal end and a distal end. The proximal end of the plunger includes a cavity that defines a depressed volume within the plunger. A volume filler is disposed in the cavity, where the volume filler is constrained in the cavity by a retaining element.
Abstract:
A method includes operating a fuel injector to perform a fuel injection, determining an estimate of the actual injected quantity of the fuel injection, determining a change in a commanded on time to achieve an injected quantity relative to the commanded on time required to initiate injection of the injector in response to the estimate of the actual injected quantity and a commanded injection quantity, and determining an injector opening rate shape slope estimate for the injector in response to the commanded on time required to initiate injection. The method may further include one or more of outputting a diagnostic or prognostic of the fuel injector, adjusting an injection control parameter, or adjusting an injector monitoring operation in response to the injector opening rate shape slope estimate.
Abstract:
A fuel injector (18) has a plurality of injection fuel delivery passages (86), which transport fuel from a proximate end to an injector cavity (52) near the distal end of the fuel injector, wherein less than a total number of injection fuel delivery passages (86) include an orifice (200). This configuration provides a reduction in fueling variation from pulse to pulse (multi-pulse) with respect to pulse separation due to pressure variation while allowing a sufficient amount of fuel flow to the injector cavity. Thus, the consistency of Start-Of-lnjection (SOI) and opening rate both improve significantly and advantageously. For compactness, the orifices may be positioned in a cover plate (132) used to retain the components of the injection control valve assembly and may further be arranged in an arc segment when viewed along a longitudinal axis.
Abstract:
At least some embodiments of the present disclosure are directed to pump assemblies. In some embodiments, the pump is a high-pressure pump for an engine. The pump includes: an inlet valve configured to receive fuel; an armature coupled to the inlet valve and configured to actuate the inlet valve; and a pump barrel comprising a barrel guide, the barrel guide comprising a protrusion and configured to guide a motion of the armature.
Abstract:
A pump inlet valve includes a valve body and a plunger assembly. The valve body includes a valve body cavity. The plunger assembly is arranged within the valve body cavity and includes a plunger body, a plunger barrel formed at the plunger body so as to form a plunger barrel volume, and a plunger. The plunger is configured to move within the plunger barrel to thereby allow a fluid to flow past the plunger assembly when the plunger is in an open position and to inhibit the fluid from flowing past the plunger assembly when the plunger is in a closed position. The plunger is configured to allow continuous fluid communication between the plunger barrel volume and a supply inlet, through which fluid is supplied to the pump inlet valve.
Abstract:
A fuel injector includes an injector body comprising an internal injector cavity, a flow passageway, and a drain conduit. The flow passageway is in fluid communication with at least one injector orifice. The fuel injector further includes a valve assembly comprising a valve seat and a valve member in fluid communication with the fuel circuit. The valve member is configured to move between an open position allowing fuel flow through the at least one injector orifice and a closed position inhibiting fuel flow through the at least one injector orifice. The fuel injector also includes a nozzle valve element fluidly coupled to the valve assembly, an actuator operably coupled to the valve assembly and the nozzle valve element, and a flexible member configured to elastically deform in response to pressure in the fuel injector. The flexible member is configured to inhibit flow to the drain circuit during an injection event.
Abstract:
A fluid control device for use in a high pressure fluid system, the device including a device body with a cavity and a high pressure circuit, a plunger positioned for reciprocal movement in the cavity, and a leakage reduction cap mounted to the plunger for reducing fluid leakage flow. In one implementation, the leakage reduction cap includes a flexible portion positioned between the device body and the plunger, and defining an annular clearance gap between the leakage reduction cap and the device body. The flexible portion of the leakage reduction cap resiliently flexes radially outwardly in response to fluid pressure forces to reduce the annular clearance gap so as to minimize fluid leakage flow through the annular clearance gap.