Abstract:
A method of improving the oxidation resistance of a platinum modified aluminide coating formed on a nickel base superalloy substrate, comprises providing a platinum layer on the substrate, heating the substrate in a coating retort to a temperature of at least about 1000 DEG C, forming external of the coating retort a high purity coating gas comprising hydrogen and aluminum trichloride, and introducing the coating gas into the coating retort to contact the heated substrate to form an outwardly grown, single phase [(Ni,Pt)Al] platinum modified aluminide coating having reduced concentration of at least one of a substrate substitutional alloying element and a surface active tramp element selected from at least one of B, P, and S in said coating as compared to a platinum modified aluminide coating formed at a lower temperature.
Abstract:
Titanium based and nickel based castings are made by casting a suitable melt having a relatively low melt superheat into a mold cavity (13) defined by one or more low carbon steel or titanium mold members where the melt solidifies to form the desired casting. The melt superheat is limited so as not to exceed about 150 DEG F above the liquidus temperature of the particular melt being cast. For a steel mold (10), one or more titanium melt inlet-forming members (14) are provided for cooperating with the steel mold members (12) to form a melt ingate (18) that communicates to the mold cavity for suppliyng the melt thereto in a manner to avoid harmful iron contamination of the melt during casting. The mold body-to-mold cavity volume ratio is controlled between 10:1 to 0.5:1 to minimize casting surface defects and mold wear/damage.
Abstract:
A method of predicting a grain condition in a directionally solidified casting, comprises generating thermal history data for a directional solidification casting process, determining a plurality of casting process variables that statistically influence a plurality of different grain conditions, identifying each grain condition by determining a function containing values of each selected variable, and categorizing the selected variables with respect to variance among and between the different grain conditions to determine a pattern between the selected variable and the grain conditions.
Abstract:
A thermocouple positioning device (50) is provided for a directional solidification casting apparatus having a furnace (10) for receiving a mold (20a) disposed on a chill plate (30) which is carried on a movable ram (40). The thermocouple positioning device (50) comprises a support bracket (52) disposed on the ram (40) for movement therewith. The bracket (52) includes an upstanding slide member (62) and a slideway member (64) disposed on the slide member (62) and having a thermocouple holder (86) thereon. A stop member (112) is disposed in fixed position below the furnace (10) for releasably engaging a stop engaging member (100) on the slideway member (64) as the ram (40) is raised to position the mold (20a) in the furnace (10). Engagement between the stop member (112) and the stop engaging member (100) as the ram (40) is raised positions the thermocouple (92) in a temperature sensing position relative to the mold (20a). The thermocouple (92) remains at the temperature sensing position as the mold (20a) is withdrawn from the furnace (10) to effect directional solidification.