Abstract:
Pulsed light sources, such as a flashlamp or laser, remove coatings from substrates via the ablation method. A photodetector circuit, sensing reflected light from the surface being ablated, provides a feedback signal that indicates the reflected color intensity of the surface being ablated. The boundary between the coatings or substrate surfaces is distinguished by a change in color intensity between an upper coating and an undercoating, e.g., between a topcoat of paint and a primer coat of paint, or between a coating and the substrate surface itself. The color intensity determination thus provides a measure relative to when one coating has been removed and another coating remains. The photodetector circuit is also useful for providing feedback information relative to the quality of a stripped work surface for quality control or other purposes.
Abstract:
A method for removing material from a structure, comprising the steps of: (1) generating a light beam; (2) irradiating the surface material of a structure with the light beam having an intensity sufficient to ablate the surface material and to cause the surface material to generate spectral emission signals having intensities; (3) scanning the structure with the light beam at a scan speed; (4) monitoring the spectral emissions to detect a selected one of the spectral emission signals having a selected wavelength and generating an electronic output signal representative of the intensity of a selected one of the spectral emission signals in response to detecting the selected one of the spectral emission signals; (5) determining an updated scan speed functionally related to the electronic output signal; and (6) directing the scan speed to be equal to the updated scan speed. A second embodiment determines the updated scan speed based on the intensity of spectral emission signals detected during predetermined intervals while the structure is illuminated by the light source. A third embodiment determines an updated scan speed based on the intensity of spectral emission signals resulting from a laser pulse irradiating the structure when the output of the light beam is approximately at a minimum.
Abstract:
An automated system and method removes one or more layers (16, 18) of a material from a substrate (20). The substrate is irradiated with a light beam (12) having an intensity sufficient to ablate the materials in order to expose selected regions of the substrate. The ablated material generates photoacoustic signature signals (22). The structure is scanned with the light beam along a predetermined path at a scan speed; the photoacoustic signature signals are detected along the scan path, and an updated scan speed functionally related to the detected photoacoustic signals is determined. One embodiment of the invention exposes a selected layer of a multilayered structure in a process which includes irradiating the surface of multilayered structure by comparing representations of the photoacoustic pressure wave signals with a reference value corresponding to a photoacoustic signature signal of a layer of the structure selected to be exposed.
Abstract:
A method and system for improving the capability of a surface (14) of an organic structure (16) to bond with another material includes irradiating a target area of the surface of a structure with pulsed, incoherent optical energy (18) from an optical energy source (12) having wavelength components which range from 170-5000 nanometers at an intensity sufficient to photodecompose any adventitious organic substances on the surface and to photodecompose a thin layer of molecular bonds forming the surface of the structure; and exposing the target area of the surface (14) to an ionized gas stream (24) from an ionized gas generator (26) that chemically reacts with the target area of the surface to increase the surface free energy of the surface. A similar method may also be employed to improve the bondability of a metal surface by impinging a target area on a metal surface with a stream of particles (36) to preclean and dislodge any inorganic substances from the surface; and then irradiating the target area of the surface with pulsed, incoherent optical energy (18) having wavelength components in the range of 170-5000 nanometers at an intensity sufficient to photodecompose any remaining organic substances present on the surface.