Abstract:
Radial block copolymers characterized by the formulae: (1) (pS-pI)nX and (2) (pS-pI-pB)nX where pS is polystyrene, pI is polyisoprene, pB is butadiene, X is a residue of a multifunctional coupling agent used in the production of the radial block copolymer, and n is a number greater than 2 representative of the number of branches appended to X; hot-melt adhesive compositions constituted of said radial block copolymers, and articles of manufacture produced therefrom. These compolymers possess blocks of high average molecular weight polystyrene (10,000 to 25,000) and an overall average molecular weight (90,000 to 380,000) such that when blended in requisite proportions with a compatible tackifier resin, preferably also a secondary tackifying resin or plasticizing oil, and stabilizer, superior hot-melt adhesive compositions can be formed. The hot-melt adhesive compositions possess, inter alia, superior heat resistance, superior static time to failure with low viscosity, good peel adhesion, good tack, and high ability to bond to a polyethylene or polypropylene substrate at temperatures below that which may damage the substrate.
Abstract:
The invention is a process for the preparation of tapered block copolymers according to one of the formulae: B-t-A or A-B-t-A, wherein A comprises a polymer block derived from one or more monovinylidene aromatic monomers, B comprises a polymer block derived from one or more conjugated dienes, and t is a tapered polymer block derived from one or more monovinylidene aromatic monomers and one or more conjugated dienes wherein the portion of the block closest to block A is rich in monovinylidene aromatic monomer units, the portion of the block closest to block B is rich in conjugated diene units and the relative amount of conjugates diene and monovinylidene aromatic monomer units gradually changes along the backbone of the tapered block, comprising: a) contacting one or more conjugated dienes with a monofunctional lithium alkyl initiator or a polymer block derived from monovinylidene aromatic monomers with a terminal living lithium anion capable of initiating anionic polymerization and a hydrocarbon solvent, in a closed reactor equipped with a reflux condenser under conditions of reflux; b) partially polymerizing the one or more conjugated dienes; and c) after step b), contacting with the reaction mixture one or more monovinylidene aromatic monomers under conditions such that the unreacted conjugated diene and monovinylidene monomers polymerize; wherein the materials condensed during the process are recycled to the reactor.
Abstract:
Polystyrene-polyisoprene-polystyrene block copolymers, hot-melt adhesive compositions constituted of polystyrene-polyisoprene-polystyrene block copolymers, and articles of manufacture produced therefrom. These copolymers possess blocks of high average molecular weight polystyrene (12,000 to 20,000) and low overall average molecular weight (60,000 to 110,000) such that when blended in requisite proportions with a compatible tackifier resin, preferably also a secondary tackifying resin or plasticizing oil, and stabilizer, superior hot-melt adhesive compositions can be formed. The hot-melt adhesive compositions possess, inter alia, superior heat resistance, superior static time to failure with low viscosity, good peel adhesion, good tack, and high ability to bond to a polyethylene or polypropylene substrate at temperatures below that which may damage the substrate.