Invention Publication
- Patent Title: METHOD FOR PRODUCING SINTERED BODY THAT FORMS RARE-EARTH PERMANENT MAGNET AND HAS NON-PARALLEL EASY MAGNETIZATION AXIS ORIENTATION
- Patent Title (中): 生产稀土永磁体烧结体的方法和具有非平行易磁化轴取向的方法
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Application No.: EP16768881.1Application Date: 2016-03-24
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Publication No.: EP3276645A1Publication Date: 2018-01-31
- Inventor: FUJIKAWA Kenichi , KUME Katsuya , OUCHI Kazuo , HOSHINO Toshinobu , MORIMOTO Masakazu , ONO Hirofumi , NAKABAYASHI Katsuyuki , YAMAGUCHI Miho , MATSUO Hiroshi , OKUNO Toshiaki , FUJIHARA Makoto , IMOTO Eiichi , EBE Hirofumi , OMURE Tomohiro , OZEKI Izumi , YAMAMOTO Takashi , KATO Yuki , MATSUDA Tomoya , SAITO Shoichiro
- Applicant: Nitto Denko Corporation
- Applicant Address: 1-2 Shimohozumi 1-chome Ibaraki-shi, Osaka 567-8680 JP
- Assignee: Nitto Denko Corporation
- Current Assignee: Nitto Denko Corporation
- Current Assignee Address: 1-2 Shimohozumi 1-chome Ibaraki-shi, Osaka 567-8680 JP
- Agency: Gill Jennings & Every LLP
- Priority: JP2015061080 20150324; JP2015061081 20150324; JP2015122734 20150618; JP2015151761 20150731; JP2016022770 20160209; JP2016039115 20160301; JP2016039116 20160301
- International Announcement: WO2016152978 20160929
- Main IPC: H01F41/02
- IPC: H01F41/02 ; H01F1/057 ; H01F1/08 ; H01F7/02 ; H02K1/27
Abstract:
Provided is a method for producing a sintered body that forms a rare-earth permanent magnet, has a single sintered structure and an arbitrary shape, and has easy magnetization axis orientations of different directions applied to the magnet material particles in a plurality of arbitrary regions. This method forms a three-dimensional first molded article from a composite material formed by mixing a resin material and magnet material particles containing a rare-earth substance. While keeping the first molded article at a temperature higher than the softening temperature of the resin, a parallel external magnetic field having parallel magnetic flux is imparted to the first molded article, and as a result, the axis of easy magnetization of the magnet material particles is oriented in parallel to the direction of the external magnetic field. Then, by subjecting the first molded article to a deforming force such as one that changes the horizontal cross-sectional shape of at least one section of a horizontal cross-section of the first molded article, a second molded article is formed in which the orientation direction of the easy magnetization axis of the magnet material particles in at least the one section of the horizontal cross-section is changed to a direction which differs from the orientation direction of the first molded article. The second molded article is heated to a sintering temperature and kept at the sintering temperature for a prescribed period of time. The resin inside the second molded article is vaporized, which forms a sintered body in which the magnet material particles are sintered to one another.
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