Hollow metal objects and methods for making same
Abstract:
A method of making a hollow metal component comprising the steps of providing at least one core comprising a first side and a reverse side; utilizing a first metal spray process to apply at least one metal or metal alloy to the first side of the core, resulting in a partially-formed structure comprising a first side and a reverse side; and utilizing a second metal spray process to apply at least one metal or metal alloy to the reverse sides of the partially-formed structure and the core, resulting in a rough structure. A hollow metal component comprising a first side having interior and exterior surfaces, a reverse side having interior and exterior surfaces, the interior surfaces of the first side and the reverse side defining at least one cavity. The component is integrally formed and has regions comprising relatively different material compositions, the regions having gradual transitions of materials therebetween.
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