- Patent Title: Method for one-step synthesis, cross-linking and drying of aerogels
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Application No.: US15500376Application Date: 2015-07-31
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Publication No.: US10414894B2Publication Date: 2019-09-17
- Inventor: Massimo Bertino
- Applicant: Virginia Commonwealth University
- Applicant Address: US VA Richmond
- Assignee: Virginia Commonwealth University
- Current Assignee: Virginia Commonwealth University
- Current Assignee Address: US VA Richmond
- Agency: New River Valley IP Law, P.C.
- Agent Michele L. Mayberry
- International Application: PCT/US2015/043234 WO 20150731
- International Announcement: WO2016/019308 WO 20160204
- Main IPC: C08J9/28
- IPC: C08J9/28 ; B01J3/00 ; C01B33/158 ; B01J13/00 ; C08L33/08

Abstract:
A method of synthesizing aerogels and cross-linked aerogels in a single step and in a single pot without requiring any solvent exchange is described. Porous matrices are synthesized through a modification of hydrolysis condensation of alkoxides in which addition of water is minimized. The reaction occurs in an ethanol-water azeotrope mixture; the water in the azeotrope slowly hydrolyzes the alkoxide. Additionally, after gelation, the porous matrix is dried in supercritical ethanol rather than liquid CO2, which allows for elimination of solvent exchange steps. These modifications allow for the preparation of aerogel monoliths in any size in one step and in one pot and much faster than conventional procedures. In addition, the method provides for custom aerogel parts with large dimensions, as well as high volume fabrication of aerogels. The custom aerogel parts may be used in a variety of thermal insulation applications.
Public/Granted literature
- US20170218160A1 METHOD FOR ONE-STEP SYNTHESIS, CROSS-LINKING AND DRYING OF AEROGELS Public/Granted day:2017-08-03
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