Invention Grant
- Patent Title: System and method for controlling powder bed density for 3D printing
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Application No.: US16166968Application Date: 2018-10-22
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Publication No.: US10940533B2Publication Date: 2021-03-09
- Inventor: George Hudelson , Emanuel M. Sachs , Glenn A. Jordan , Midnight Zero
- Applicant: Desktop Metal, Inc.
- Applicant Address: US MA Burlington
- Assignee: Desktop Metal, Inc.
- Current Assignee: Desktop Metal, Inc.
- Current Assignee Address: US MA Burlington
- Agency: Wiggin and Dana LLP
- Agent Jonathan D. Hall; Joseph Casino
- Main IPC: B22F1/00
- IPC: B22F1/00 ; B22F3/18 ; B22F3/16 ; B33Y10/00 ; B33Y30/00 ; B22F3/24 ; H05K3/10 ; B29C64/236 ; B29C64/194 ; B29C64/343 ; B22F3/00 ; B29C64/214 ; B29C64/218 ; H05K3/12 ; B22F3/105 ; B29C64/329 ; B33Y40/00 ; B33Y50/02 ; B29C64/165

Abstract:
A system and corresponding method for additive manufacturing of a three-dimensional (3D) object to improve packing density of a powder bed used in the manufacturing process. The system and corresponding method enable higher density packing of the powder. Such higher density packing leads to better mechanical interlocking of particles, leading to lower sintering temperatures and reduced deformation of the 3D object during sintering. An embodiment of the system comprises means for adjusting a volume of a powder metered onto a top surface of the powder bed to produce an adjusted metered volume and means for spreading the adjusted metered volume to produce a smooth volume for forming a smooth layer of the powder with controlled packing density across the top surface of the powder bed. The controlled packing density enables uniform shrinkage, without warping, of the 3D object during sintering to produce higher quality 3D printed objects.
Public/Granted literature
- US20190193150A1 System and Method for Controlling Powder Bed Density for 3D Printing Public/Granted day:2019-06-27
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