Invention Grant
- Patent Title: Production method for prepreg, prepreg tape, and fiber reinforced composite material, and prepreg production device
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Application No.: US17266413Application Date: 2019-08-20
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Publication No.: US11491685B2Publication Date: 2022-11-08
- Inventor: Takashi Ochi , Yoshikazu Kono , So Nishino , Junichi Aoki , Kiyoshi Minoura , Tamotsu Suzuki
- Applicant: Toray Industries, Inc.
- Applicant Address: JP Tokyo
- Assignee: Toray Industries, Inc.
- Current Assignee: Toray Industries, Inc.
- Current Assignee Address: JP Tokyo
- Agency: RatnerPrestia
- Priority: JPJP2018-155066 20180822,JPJP2018-155077 20180822
- International Application: PCT/JP2019/032496 WO 20190820
- International Announcement: WO2020/040154 WO 20200227
- Main IPC: B29B11/16
- IPC: B29B11/16 ; B29K63/00 ; B29K307/04

Abstract:
A method is described for producing a prepreg formed by applying a matrix resin to a reinforcing fiber sheet, wherein the method can effect continuous running without clogging due to generated fuzz even at a high running speed and effect efficient impregnation of the reinforcing fiber sheet with a matrix resin. A method of producing a prepreg includes allowing a reinforcing fiber sheet to pass substantially vertically downward through the inside of a coating section storing a matrix resin to obtain a matrix resin-impregnated reinforcing fiber sheet in which the matrix resin is applied to the reinforcing fiber sheet and at least heating the matrix resin-impregnated reinforcing fiber sheet, wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other, wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet.
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