Invention Grant
- Patent Title: Additive manufacturing of silica aerogel objects
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Application No.: US17775415Application Date: 2020-11-06
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Publication No.: US12049405B2Publication Date: 2024-07-30
- Inventor: Shanyu Zhao , Gilberto De Freitas Siqueira , Wim Malfait , Matthias Koebel , Christopher Ubert , David Norris
- Applicant: EMPA Eidgenoessische Materialpruefungs- und Forschungsanstalt
- Applicant Address: CH Duebendorf
- Assignee: EMPA Eidg. Materialprafungs-und Forschungsartalt
- Current Assignee: EMPA Eidg. Materialprafungs-und Forschungsartalt
- Current Assignee Address: CH Dübendorf
- Agency: Agris & von Natzmer LLP
- Agent Joyce von Natzmer
- Priority: EP 208179 2019.11.08 EP 174542 2020.05.13
- International Application: PCT/EP2020/081340 2020.11.06
- International Announcement: WO2021/089815A 2021.05.14
- Date entered country: 2022-05-09
- Main IPC: C01B33/16
- IPC: C01B33/16 ; B33Y10/00 ; B33Y40/20 ; B33Y70/00 ; C01B33/158 ; C09D11/033 ; C09D11/037 ; C09D11/322 ; C09D11/36

Abstract:
An ink composition for additive manufacture of silica aerogel objects essentially consists of a gellable silica sol containing an admixture of 30 to 70 vol. % of a mesoporous silica powder in a base solvent. The mesoporous silica powder has a particle size range of 0.001 to 1 mm and a tap density of 30 to 200 kg/m3 and comprises at least 10% by weight of silica aerogel powder. The composition has a yield stress in the range of 30 to 3000 Pa and a viscosity of 5 to 150 Pa·s at a shear rate of 50 s-1. Furthermore, the composition has shear thinning properties defined as a reduction in viscosity by a factor between 10 and 103 for an increase in shear rate by a factor of 104 to 105. A method of additive manufacturing of a three-dimensional silica aerogel object by direct ink writing comprises providing such ink composition, forcing the same through a convergent nozzle, thereby forming a jet of the ink composition which is directed in such manner as to form a three-dimensional object by additive manufacturing. After initiating and carrying out gelation of the gellable silica sol constituting said object, a drying step yields the desired three-dimensional silica aerogel object.
Public/Granted literature
- US20230212017A1 ADDITIVE MANUFACTURING OF SILICA AEROGEL OBJECTS Public/Granted day:2023-07-06
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