Invention Publication
- Patent Title: METHOD OF MANUFACTURING STATOR FOR ROTARY ELECTRIC MACHINE, AND TUBULAR-SHAPED TOOL USED IN THE MANUFACTURING METHOD
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Application No.: US18301370Application Date: 2023-04-17
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Publication No.: US20230336058A1Publication Date: 2023-10-19
- Inventor: Keisuke ITO , Satoshi IMAI
- Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Applicant Address: JP Toyota-shi
- Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
- Current Assignee Address: JP Toyota-shi
- Priority: JP 22069104 2022.04.19
- Main IPC: H02K15/00
- IPC: H02K15/00

Abstract:
A method of manufacturing a stator for a rotary electric machine. The stator includes a stator core and coil segments including protruding portions that are twisted by a first twist angle, except small-twisted protruding portions which are ones of the protruding portions and which are twisted by a second twist angle that is smaller than the first twist angle. The method is executed by using a tubular-shaped tool having engaging grooves having a first groove width, except small-twisting engaging grooves which are ones of the engaging grooves and which have a second groove width that is larger than the first groove width. The tubular-shaped tool is spirally rotated relative to the stator core, with the protruding portions being inserted in the engaging grooves except the small-twisted protruding portions that is inserted in the small-twisting engaging grooves, whereby the protruding portions including the small-twisted protruding portions are concurrently twisted.
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