Invention Grant
- Patent Title: Method for bonding heat sinks to overmolds and device formed thereby
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Application No.: US09757185Application Date: 2001-01-09
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Publication No.: US06719871B2Publication Date: 2004-04-13
- Inventor: Frank D. Egitto , Michael A. Gaynes , Ramesh R. Kodnani , Luis J. Matienzo , Mark V. Pierson
- Applicant: Frank D. Egitto , Michael A. Gaynes , Ramesh R. Kodnani , Luis J. Matienzo , Mark V. Pierson
- Main IPC: B32B3114
- IPC: B32B3114

Abstract:
A method for bonding heat sinks to packaged electronic components comprises the steps of: (a) exposing to a plasma a surface of a molded polymer formed on a substrate; (b) allowing the plasma to at least partially convert silicon-containing residue on the surface to silica; and (c) bonding an article to the surface by applying an adherent between the article and the surface. Often, the silicon-containing residue is silicone oil, a mold release compound, which may prevent the formation of a bond when using conventional bonding methods and materials. The silica layer formed on the surface of the molded polymer assists in formation of a proper bond. The plasma may be an oxygen plasma and the adherent may be selected from either a heat cured silicone-based paste adhesive with a metal oxide filler or a heat cured porous polymer film impregnated with adhesive. In particular, the film may be polytetrafluoroethylene, the adhesive may be polybutadine, and the film may be further impregnated with a metal oxide heat transfer medium, such as zinc oxide. An alternate method comprises applying the porous polymer film without plasma treatment and heat curing the film to form a proper bond.
Public/Granted literature
- US20010001183A1 Method for bonding heat sinks to overmolds and device formed thereby Public/Granted day:2001-05-17
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