摘要:
An electric motor is provided including: a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly defines a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount having openings, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders that house the brushes. Each of the brush holders includes a base portion disposed substantially along a same plane as a surface of the brush card mount to form the first surface of the brush assembly, and a main portion protruding from the base portion through a respective opening of the brush card mount to house a respective brush at least partially over the second surface of the brush assembly.
摘要:
An electric motor includes a stator, an armature shaft rotatable with respect to the stator, and a lamination stack mounted on the armature shaft and having radially extending teeth forming slots therebetween circumferentially around a periphery of the lamination stack. An armature end insulator is provided at an end of the lamination stack having a base portion fitted around the armature shaft and insulating teeth corresponding to the radially extending teeth of the lamination stack and forming slots therebetween. Motor coils are wound in the lamination stack slots and the end insulator slots. The motor further includes a fan having blades attached to a fan ring and mounted to an end of the lamination stack. The fan ring includes longitudinally-extending tongues arranged to be mounted at the end of the lamination stack and the end insulator includes a plurality of longitudinally-extending notches corresponding to the tongues of the fan ring to allow the tongues to be in direct contact with the end of the lamination stack.
摘要:
A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack having loose laminations held together via an overmolded resin. The overmolded resin include a longitudinal overmold layer covering at least a portion of at least one of an inner or outer surfaces of the lamination stack, and two end cap portions extending laterally from the ends of the longitudinal overmold layer to firmly cover ends of the lamination stack.
摘要:
A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack of identically-shaped magnetically-conductive laminations with the identically-shaped pockets stamped therein and secured together in alignment to form the at least one magnet pocket at each pole. Each magnet pocket is contained within the lamination stack distanced from the inner and outer surfaces of the lamination stack. The stator further including at least one permanent magnet embedded within each magnet pocket of each pole.
摘要:
An electric motor is provided including: a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly defines a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount having openings, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders that house the brushes. Each of the brush holders includes a base portion disposed substantially along a same plane as a surface of the brush card mount to form the first surface of the brush assembly, and a main portion protruding from the base portion through a respective opening of the brush card mount to house a respective brush at least partially over the second surface of the brush assembly.
摘要:
An electric motor is provided including a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly (100,200,400) includes a planar portion disposed around the commutator and accommodating a plurality of brushes (106), a bridge portion (112,212) disposed at an end of the commutator and extending from the planar portion via two or more legs (114a,114b,116a,116b), and metal routing(s) disposed on or within the bridge portion to electrically couple the brushes.
摘要:
An electric motor is provided including a stator and an armature rotatably received within the stator, the armature having an armature shaft on which a commutator is mounted. The motor also includes a brush assembly having a brush card mount disposed around the commutator, a brush holder mounted on a surface of the brush card mount, and a brush disposed within the brush holder in sliding contact with the commutator to supply electric current to the commutator. A back surface of the brush includes at least one curved surface and a groove. A torsion spring is secured to the brush card mount adjacent the brush holder, the spring having a leg arranged to engage the groove of the back surface of the brush.
摘要:
A power tool is provided, including a housing, a permanent magnet electric motor in the housing, and an output member coupled to the electric motor. The electric motor includes a rotor and a stator with at least a North pole and a South pole. The stator includes a lamination stack of identically-shaped magnetically-conductive laminations with the identically-shaped pockets stamped therein and secured together in alignment to form the at least one magnet pocket at each pole. Each magnet pocket is contained within the lamination stack distanced from the inner and outer surfaces of the lamination stack. The stator further including at least one permanent magnet embedded within each magnet pocket of each pole.
摘要:
An electric brushless DC (BLDC) motor is provided including an outer rotor assembly having a substantially-cylindrical metallic rotor body having, rotor magnets mounted within an inner surface of the rotor body, and a molded structure formed within the rotor body. The molded structure includes a main body formed on an inner surface of the rotor body to securely cover and retain the rotor magnets on the inner surface of the rotor body, an axial fan formed at an end of the rotor body opposite the rotor magnets, and a sense magnet mount formed at approximately a radial center portion of the axial fan. Alternatively or additionally, the molded structure includes a radial member projecting inwardly from the main body towards a center of the outer rotor assembly, and a bearing support member having a substantially cylindrical shape in an axial direction of the outer rotor and supported by the at least one radial member.
摘要:
An electric motor is provided including a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly defining a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount disposed around the commutator, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders. Each brush holder a base portion disposed substantially along a same plane as a surface of the brush card mount to form the first surface of the brush assembly, and a main portion protruding from the second surface of the brush assembly to house a respective brush. The base portions of the brush holders are exposed on the first surface of the brush assembly to transfer heat generated by the brushes through the first surface of the brush assembly.