Abstract:
Disclosed is a welding operation management device characterized by being provided with a weld joint specification table (101a) that associates material qualities of pipe materials and welding execution methods as pipe weld joint specifications in plant construction work with weld joints, a welding execution method table (101c) that associates base metal classes into which the material qualities are classified, weld material classes into which weld materials used for welding are classified, and welding method classes into which welding execution methods are classified with welding execution methods, a weld material identification table (101f) that associates the base material classes and the weld material classes with the weld materials, and a weld material identification unit (105) ; that acquires the welding execution method and material quality of a desired weld joint from the weld joint specification table (101a), acquires the weld material class thereof from the welding execution method table (101c), and identifies the weld material of the weld joint from the weld material identification table (101f) on the basis of the base metal class of the material quality and the weld material class.
Abstract:
The invention relates to a device for producing a customized sheet metal strip (12), comprising at least one welding station (10), by means of which at least two sheet metal strips (1, 2) can be welded to one another along their longitudinal edges, and at least two strip feeding devices (8, 9) for respectively feeding one of the sheet metal strips into the at least one welding station (10), wherein the at least two strip feeding devices (8, 9) and the at least one welding station (10) define a production line, characterized in that, for further processing, integrated in the production line is at least one further processing station (15, 16; 22, 23; 28), which is arranged downstream of the at least one welding station (10) in the strip running direction and is equipped with means (15, 25; 28), in particular tools, for applying additional material, in particular reinforcing material (14), to local points of at least one of the sheet metal strips (1, 2) to be connected to one another, for punching holes and/or shaping at least one of the sheet metal strips to be connected to one another. Also described is a corresponding method for producing a customized sheet metal strip (12) or metal profile by using such a device.
Abstract:
The manufacturing method comprises the steps of: carrying out one or more forming operations so as to give the desired geometry to the part; and subjecting the part thus formed to a single heat treatment having only a stress relieving treatment, which is preferably carried out at a temperature in the range from 530° C. to 580° C. for a time in the interval from 45 to 60 minutes and is followed by cooling of the part in air. By virtue of the formed part being subjected to a stress relieving heat treatment, the residual stress state due to the initial forming process and to the bead welding, if any, is eliminated or at least significantly reduced.
Abstract:
In order to realize a joint structure for metallic pipes which is capable of suppressing cost increase while suppressing a deterioration in reliability of a joint portion between metallic pipes, the present invention provides a joint structure for metallic pipes in which: one of a first metallic pipe (11) containing a first metal (M1) as a main component and a second metallic pipe (12) containing a second metal (M2) as a main component includes an expanded-diameter connecting part (13) which is formed at an end part of the one metallic pipe, an inner diameter of the end part is greater than an inner diameter of an adjacent part (16) that is adjacent to the end part; an intermetallic compound layer (15) of the first metal (M1) and the second metal (M2) is present at an interface of the first metal (M1) and the second metal (M2) located between a brazing filler metal (14) and the one or the other of the metallic pipes; and a thickness of the intermetallic compound layer (15) is configured such that the thickness of an end portion (15b) on the side of a base end (13b) is smaller than the thickness of an end portion (15a) on the side of an open end (13a).
Abstract:
Die vorliegende Erfindung betrifft ein Verfahren zum Herstellen eines längsverschweißten Rohres (1) aus einem Metallblech mit folgenden Schritten: Biegen des Metallbleches (1) zu einem Rohr (1), so dass zwei Längskanten einen Schweißstoß (6) für die Längsnaht bilden, Anordnen je eines Anlauf- bzw. Auslaufsbleches (7) an beiden Seiten des Schweißstoßes (6) , und Ausführung der Längsschweißnaht beginnend an dem Anlaufblech (7), anschließend entlang des Schweißstoßes (6) und abschließend an dem Auslaufblech (7). Die Erfindung betrifft ferner ein solchermaßen hergestelltes Metallrohr (1). Um längsverschneißte Metallrohre in kostengünstiger und einfacher Weise auf eine Rundnahtverschweißung vorzubereiten, ist vorgesehen, dass das Metallblech (1) vor dem Biegen zur Vorbereitung einer Rundschweißnaht an zumindest einer Querkante mit einer Fase (5) versehen wird, die beabstandet von den Längskanten beginnt und endet.
Abstract:
A method and test block for controlling weld penetration depth in a work piece are disclosed. The test block simulates a work piece relative to a welding process of the work piece. The test block includes a test welding path. The test welding path replicates a production welding path on a weld surface of the work piece. The test block includes a melt-thru surface that underlies the test welding path. The melt-thru surface is spaced apart from the test welding path by a spacing that decreases along a length of the test welding path. The spacing varies from more than a standard weld penetration depth to less than the standard weld penetration depth.
Abstract:
The present invention provides a butt-welded joint of a welded structure, including: a pair of target metals; a weld bead formed by irradiating a first high-energy density beam to a butt portion between the pair of the target metals, the weld bead having a width W on an irradiated side surface; and a pair of altered zones formed, on a surface of the butt-welded joint having the first high-energy density beam irradiated thereto, by irradiating a second high-energy density beam to the surface, the pair of the altered zones having a band shape extending in parallel to the weld bead, and the pair of the altered zones consisting of a pair of heat-affected portions and molten and solidified metals located on a right side and a left side relative to the center of the weld bead in the width direction.
Abstract:
The invention relates to a method for joining a first bar (B1) end-on to a second bar (B2) by means of electron beam welding at a welding point (WP), comprising the following steps: aligning the two bars (B1, B2) with each other along a longitudinal axis (X), applying a sleeve (SL), which surrounds the welding point (WP) in the circumferential direction with respect to the longitudinal axis (X), welding at the welding point (WP) by means of electron beam welding, wherein an electron beam welding apparatus (EBA) is made to pass along an advancing direction, along in relation to a surface (SF) of the sleeve (SL) and along the welding point (WP), and removing the sleeve (SL).