MAGNETIC CORE AND METHOD FOR MANUFACTURING SAME

    公开(公告)号:EP3196897A4

    公开(公告)日:2018-05-23

    申请号:EP15842742

    申请日:2015-09-17

    Abstract: The present invention provides a magnetic core having insulating properties, and a method for manufacturing the magnetic core. Provided is a magnetic core manufactured by compression molding and subsequent thermal curing of an iron-based soft magnetic powder having a resin coating formed on particle surfaces thereof. The iron-based soft magnetic powder is one in which the particle surfaces have been coated with an inorganic insulator; the resin coating is an uncured resin coating formed by dry blending the powder with a thermosetting resin at a temperature equal to or greater than the softening point of the thermosetting resin and lower than the thermal curing initiation temperature of the resin; the compression molding is carried out by using a mold to produce a compression molded body; and the thermal curing is carried out at a temperature equal to or greater than the thermal curing initiation temperature of the thermosetting resin.

    MAGNETIC CORE COIL AND ELECTRONIC PEN
    63.
    发明公开
    MAGNETIC CORE COIL AND ELECTRONIC PEN 审中-公开
    磁芯线圈和电子笔

    公开(公告)号:EP3316104A1

    公开(公告)日:2018-05-02

    申请号:EP16814247.9

    申请日:2016-06-16

    Abstract: Provided is a magnetic core coil which can be made small in thickness (radial size) and size, and can be produced in a reduced number of production steps and at low cost.
    The magnetic core coil has a coil wound around a core formed of a magnetic material, and has two terminal members formed of a conductive material. The two terminal members are fixed to the core in a state in which the two terminal members extend from one end, in an axial direction orthogonal to the coil winding cross section, of the core in the axial direction. The winding starting end and the winding ending end of the coil are electrically connected to those portions of the two terminal members which protrude in the axial direction from the one end of the core.

    Abstract translation: 本发明提供一种磁芯线圈,该磁芯线圈的厚度(径向尺寸)和尺寸可以做得小,并且可以以减少的生产步骤和低成本生产。 磁芯线圈具有缠绕在由磁性材料形成的芯上的线圈,并且具有由导电材料形成的两个端子部件。 两个端子部件在两个端子部件从铁芯的轴线方向的一个端部沿着与线圈卷绕截面正交的轴线方向延伸的状态下固定在铁芯上。 线圈的卷绕开始端和卷绕结束端电连接到从芯的一端沿轴向突出的两个端子构件的那些部分。

    METHOD FOR MANUFACTURING HIGH-DENSITY INTEGRALLY-MOLDED INDUCTOR
    65.
    发明公开
    METHOD FOR MANUFACTURING HIGH-DENSITY INTEGRALLY-MOLDED INDUCTOR 审中-公开
    制造高密度整体模制电感器的方法

    公开(公告)号:EP3306629A1

    公开(公告)日:2018-04-11

    申请号:EP15893751.6

    申请日:2015-06-04

    Abstract: Provided is a method for manufacturing a high-density integrally-molded inductor, comprising the following steps: (1) winding an enameled wire coil to be spiral; (2) mechanically pressing first ferromagnetic powder into a magnetic core; (3) mounting the magnetic core into a hollow cavity of the enameled wire coil; (4) mounting the enameled wire coil provided with the magnetic core into an injection mold; (5) uniformly mixing and stirring resin glue, a coupling agent and an accelerant, to obtain high-temperature resin glue; (6) uniformly stirring second ferromagnetic powder and the high-temperature resin glue, to obtain a magnetic composite material; (7) injecting the magnetic composite material into a mold cavity of the injection mold for molding, and solidifying the magnetic composite material to obtain an outer magnet; and (8) cooling and de-molding the outer magnet, to obtain a molded inductor. The inductor obtained using the above method is small in size, high in density, high in relative permeability, better in heat dissipation, and long in service life. The inductor is simply manufactured using an integral molding method, thus reducing the production cost.

    Abstract translation: 本发明提供一种高密度一体成型电感器的制造方法,包括以下步骤:(1)将漆包线卷绕成螺旋状; (2)将第一铁磁粉机械压制成磁芯; (3)将磁芯安装到漆包线圈的空腔内; (4)将设置有磁芯的漆包线圈安装到注塑模具中; (5)将树脂胶,偶联剂和促进剂均匀混合搅拌,得到高温树脂胶; (6)均匀搅拌第二铁磁粉和高温树脂胶,得到磁性复合材料; (7)将所述磁性复合材料注入所述注塑模具的型腔进行成型,固化所述磁性复合材料得到外部磁体; 和(8)冷却和脱模外磁体,以获得模制电感器。 采用上述方法获得的电感器尺寸小,密度高,相对磁导率高,散热性好,使用寿命长。 电感器采用一体成型方法制造,因此降低了生产成本。

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