摘要:
A case hardening bearing steel having an excellent rolling contact fatigue life in intermediate temperature, in addition, excellent toughness at room temperature is provided. Specific means for solving the problems are as follows. The composition contains, by mass percent, C of 0.15 to 0.30 mass percent, Si of 0.5 to 2.0 mass percent, Mn of 0.3 to 2.0 mass percent, Cr of 1.3 to 2.5 mass percent, Mo of 0.3 to 1.0 mass percent, and O of not more than 0.0012 mass percent in a range where (Si + Mo) ≥ 1.0 mass percent is satisfied, and contains iron and inevitable impurities as remnant; the maximum size of oxide nonmetallic inclusion is not more than 12.5 mu m when examined area is 320 mm ; number of the oxide nonmetallic inclusion having a diameter of equivalent circle of 3 mu m or more is not more than 250 when the examined area is 320 mm ; in addition, C density of an outer layer is adjusted to be in a range from 0.7 to 1.2 mass percent by carburization.
摘要:
Devices for induction hardening rolling tracks (4) of thrust blocks (2) of bearings, according to a required hardening profile consisting in either one or two inductors (15, 16) arranged in tandem within a track (4) to be hardened, at a predetermined distance from a surface (3) of the track; wherein the thrust block (2) is rotated with respect to the inductors, so as to make them cover the entire track, with a complete 360° turn; a first inductor is made by coupling solid and electrically conducting metal blocks (40, 41), mounted on a support (42) provided with cooling means (45), said blocks (40, 41) being shaped so as to divide said first inductor, in a direction of relative motion (D) between the inductor and said mechanical component, into a first and a second portions (48, 49), the first portion (48) arranged downstream of the second one (49) with respect to a sense of relative motion (V) between the inductor and said mechanical component being wider than the second one transversally to said direction of relative motion (D), so that at least an active part of said first inductor (15) is T-shaped, in a plan view from the bottom. The second inductor is made of a tube (51) of electrically conducting metal material bent to form at least two half-turns (52), each of which essentially copies the profile of a surface (3) to be hardened; the tube (51) having the inside connected to circulation means (54) of a cooling fluid and having a cylindrical core (60) made of ferromagnetic material mounted straddling across said two half-turns (52), which are saddle-shaped, and preferably brazed onto said tube (51).
摘要:
With respect to an outer ring 2b in which a diameter D B1 of a first outer ring raceway 10c is greater than a diameter D B2 of a second outer ring raceway 10b (D B1 > D B2 ), a method is realized which facilitates the entry of a grinding tool 12 into an inner side of the outer ring when these both outer ring raceways 10c and 10b are subjected to a grinding process. As shown in (A) to (B), the grinding tool 12 is made to enter the inner side of the outer ring 2b through an opening on a side close to the first outer ring raceway 10c between the openings at both ends of this outer ring 2b. This resolves the above-described problem.
摘要:
According to the invention, a workpiece which describes a closed curve is brought to hardening temperature in sections by means of inductive heating and the workpiece sections which are being heated in this way are subsequently quenched. The inductive heating is carried out using at least two inductors (10,11) which at the beginning of processing are together applied to the workpiece W at closely adjacent starting positions which bound a starting zone Zs. This starting zone Zs is heated to the hardening temperature by direct or indirect action of the electromagnetic field of at least one of the inductors (10,11). The inductors (10,11) are subsequently moved from their starting positions in opposed directions along the workpiece. The opposite movement of the inductors (10,11) is continued until the inductors (10,11) have reached an end position E1,E2 in which their further movement is hindered by the other nearest neighbour inductor (10,11) in the end position E1,E2. The remaining end zone ZE between the inductors (10,11) located in the end position E1,E2 is finally heated to the hardening temperature by direct action of the electromagnetic field of at least one of the inductors (10,11) by the inductors (10,11) being moved together over the end zone ZE in a direction opposite to the direction of movement of one of the inductors (10,11).
摘要:
Method for reducing the diameter of an end portion (4a) on a cylindrical end side portion (4) of a hollow bar (1A), said hollow bar having on its other end side portion (3) a rack formed with an end rack tool (2a,2b) at both ends. In said bar (1A), a depression (12,15) is also provided between each end rack tooth (2a,2b) and a corresponding adjoining portion (11,14) of said end side portion (3) having an inclined portion (11a,14a) opposing the tooth side face of the corresponding end rack tooth (2a,2b) and continuous to each of the both ends of the rack (2). First, the one end side portion (3) is nipped by means of a jig (21) including a jig member (22) having a pair of convex portions (25) which are to be fitted inside said depressions to position the bar (1A), and a jig member (28) which is to be clamped/opened with respect to the jig member (22). After that, a compression die (31) having an inside diameter smaller than the diameter of the outer periphery is pressed onto the outer periphery of the end portion (4a) of the cylindrical end side portion (4) projected from the jig (21) up to a press-in depth M determined preliminarily based on the rack (2), so as to reduce the diameter of the end portion (4a).
摘要:
Method for reducing the diameter of an end portion (4a) on a cylindrical end side portion (4) of a hollow bar (1A), said hollow bar having on its other end side portion (3) a rack formed with an end rack tool (2a,2b) at both ends. In said bar (1A), a depression (12,15) is also provided between each end rack tooth (2a,2b) and a corresponding adjoining portion (11,14) of said end side portion (3) having an inclined portion (11a,14a) opposing the tooth side face of the corresponding end rack tooth (2a,2b) and continuous to each of the both ends of the rack (2). First, the one end side portion (3) is nipped by means of a jig (21) including a jig member (22) having a pair of convex portions (25) which are to be fitted inside said depressions to position the bar (1A), and a jig member (28) which is to be clamped/opened with respect to the jig member (22). After that, a compression die (31) having an inside diameter smaller than the diameter of the outer periphery is pressed onto the outer periphery of the end portion (4a) of the cylindrical end side portion (4) projected from the jig (21) up to a press-in depth M determined preliminarily based on the rack (2), so as to reduce the diameter of the end portion (4a).
摘要:
A bearing device, comprising a bearing ring and a shaft body formed of a carbon steel having pearlite with cementite the lamellar structure of cementite and having an end part caulked into the bearing ring, wherein the layer-to-layer distances of the cementite in the pearlite are increased at least at the end part of the shaft body.
摘要:
There is provided a roller thrust bearing providing reduced differential slip, free of significant friction and wear, and providing increased longevity against flaking. The present invention provides a thrust bearing in the form of a roller thrust bearing (1) including at least two radially arranged rows of rollers (2) and a cage (3) holding the rollers, the rollers including at least one roller crowned (25).
摘要:
A wheel support bearing assembly, which enables an increase in the strength and the fatigue strength of its wheel mounting flange or vehicle body fitting flange against high stress and repeated stress and the suppression of the increase of the number of processes, .includes an inner member and an outer member rotatable relative to each other through rolling elements. The flange is formed on the inner member or the outer member, for example, a hub. A component part having the flange is a hot-forged product of steel in which a matrix portion is formed as a standard structure and the non-standard structural portion is formed on the surface of the flange. The non-standard structure is formed of either of a fine ferrite/pearlite structure, an upper bainite structure, a lower bainite structure, and a tempered martensite structure, or mixture of two or more of these structures.
摘要:
A rolling bearing unit for supporting a wheel, wherein, as an embodiment, a flanged member (hub wheel 2) is formed of an alloy steel having one or more types of C of 0.5 to 0.65 wt.%, Mn of 0.3 to 1.5 wt.%, Si of 0.1 to 1.0 wt.%, Cr of 0.01 to 0.5 wt.%, S of 0.035 wt.% or less, V of 0.01 to 0.2 wt.%, Nb of 0.01 to 0.15 wt.%, and Ti of 0.01 to 0.15 wt.% and the remaining Fe and unavoidable impurities and having an oxygen density of 15 ppm or less, the surface hardness of an inner ring railway track (7a) forming a hard layer is Hv 650 to 780 and the surface hardness of the portions thereof not forming the hard layer is Hv 230 to 300, whereby the durability ratio (fatigue limit/tensile strength) of the flange (6) can be increased by limiting the composition of the alloy steel forming the flanged member (hub ring 2), the surface hardness and surface roughness of the axial outer surface side root portion (14) of the flange (6) to reduce the weight of the unit by reducing the wall thickness of the flange (6) without impairing the fatigue strength, machinability, and workability after forging.