摘要:
A method and apparatus for injection molding plastic articles with gas-assistance wherein the injected molten plastic (18) is depressurized by a controlled amount prior to gas injection to facilitate the penetration of the gas into the molten plastic (18) within the article-defining cavity (44) of the mold.
摘要:
A method and apparatus of making a hollow-shaped body from molten resin including cutting a hole through the resin after it has cooled and into a fluid aperture formed during a fluid injection step which distributes resin over the interior mold surfaces. The fluid aperture is in communication with the interior of the hollow-shaped body and is preferably located in the runner or sprue of the mold. A cutting member (72) is located in the mold and has a surface (76) which at least partially defines a resin flow path. Cutting is accomplished by moving the cutting member (72) in a controlled fashion between a molding position and a relieving position to cut the hole. The cutting member (72) includes a fluid-relieving aperture (86). The fluid-relieving aperture (86) is in communication with the fluid aperture in the relieving position (84) of the cutting member (72) to relieve pressure through the fluid-relieving aperture (86).
摘要:
A pressurized fluid reservoir having a variable working volume includes a cylinder body having a fixed storage volume and a first inlet and exhaust structure for allowing a compressible fluid to enter and leave the cylinder. A second inlet and exhaust structure is also provided for allowing a substantially incompressible fluid to enter and leave the cylinder. A first charge mechanism pumps the compressible fluid into the cylinder. A second charge mechanism pumps the substantially incompressible fluid into the cylinder to reduce the cylinder fixed storage volume to a desired working volume into which the compressible fluid can be pumped by the first charge mechanism.
摘要:
A method and system for the injection molding of plastic articles in an injection molding system including a chamber (18) in a mold of the system which stores a charge of pressurized gas immediately prior to use. The mold has an injection aperture and a mold cavity for receiving molten resin. A resin flow path (14) fluidly communicates the injection aperture and the mold cavity within the mold. An orifice (20) in the mold opens the chamber (18) to the mold. A gas receiver (10) initially stores the charge of pressurized gas and a fluid circuit selectively introduces the charge of pressurized fluid into the chamber (18). A valve mechanism (24) in the chamber (18) selectively fluidly communicates the chamber (18) to the flow path (14) under control of a controller (28). When communicated to the flow path (14), the charge of gas distributes the molten plastic within the mold cavity in one embodiment of the invention.
摘要:
A method and system are provided for controlling a pressurized fluid such as nitrogen gas which may be initially stored at a pressure as high as 20,000 psi. A valve assembly is utilized in the method and system and includes an electric proportioning device such as a pneumatic servovalve (14) and a pair of pneumatic, fluidly-coupled valves (16 and 18) which are piloted by the servovalve (14) to regulate the pressure of the pressurized nitrogen gas. In the method and system, the servovalve (14) operates in a closed loop fashion by utilizing feedback from a feedback device such as a pressure transducer (40). A controller (46) in the closed loop is responsive to a pressure signal from the pressure transducer (40) and a preset reference signal to provide an error control signal to the servovalve (14).
摘要:
A method and system for the injection molding of plastic articles in an injection molding system including a chamber (18) in a mold of the system which stores a charge of pressurized gas immediately prior to use. The mold has an injection aperture and a mold cavity for receiving molten resin. A resin flow path (14) fluidly communicates the injection aperture and the mold cavity within the mold. An orifice (20) in the mold opens the chamber (18) to the mold. A gas receiver (10) initially stores the charge of pressurized gas and a fluid circuit selectively introduces the charge of pressurized fluid into the chamber (18). A valve mechanism (24) in the chamber (18) selectively fluidly communicates the chamber (18) to the flow path (14) under control of a controller (28). When communicated to the flow path (14), the charge of gas distributes the molten plastic within the mold cavity in one embodiment of the invention.
摘要:
A process and apparatus for injection molding and a plastic article having a hollow rib portion (72) is formed utilizing a spill cavity (73). The process includes the steps of sequentially injecting fluent plastic and gas into a mold cavity having a space defining at least one wall portion of the article and a channel (66) defining a rib portion (72) of the article. A quantity of fluent plastic is initially injected to substantially fill the mold cavity. A charge of pressurized gas is then injected into the channel (66) of the mold cavity to displace a portion of the still fluent plastic into the spill cavity (73) which is flow coupled to the channel (66). Preferably, the thickness of the rib portion (72) in cross section is at least twice as large as the thickness of the wall portion in cross section along the entire length of the rib portion (72). Also, preferably, the channel (66) is tapered along its length. The rib portion may be either internal or external to the article.
摘要:
A method and system are provided for controlling a pressurized fluid such as nitrogen gas which may be initially stored at a pressure as high as 20,000 psi. A valve assembly is utilized in the method and system and includes an electric proportioning device such as a pneumatic servovalve (14) and a pair of pneumatic, fluidly-coupled valves (16 and 18) which are piloted by the servovalve (14) to regulate the pressure of the pressurized nitrogen gas. In the method and system, the servovalve (14) operates in a closed loop fashion by utilizing feedback from a feedback device such as a pressure transducer (40). A controller (46) in the closed loop is responsive to a pressure signal from the pressure transducer (40) and a preset reference signal to provide an error control signal to the servovalve (14).